Experimental study of rapid prototyping of manufacturing plastic product using response surface methodology

This study basically shows a detailed study to manufacture Coffee Maker using Rapid prototyping using Response Surface Methodology. Fused deposition modeling (FDM) is a process for developing Rapid Prototyping (RP) objects by depositing fused layers of material according to numerically defined cross...

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Main Author:	Syed Mohd Nor Irsyad, Sayed Mohd Nordin
Format:	Undergraduates Project Papers
Language:	English English English
Published:	2013
Subjects:	TS Manufactures
Online Access:	http://umpir.ump.edu.my/id/eprint/6558/ http://umpir.ump.edu.my/id/eprint/6558/ http://umpir.ump.edu.my/id/eprint/6558/1/CD7769.pdf http://umpir.ump.edu.my/id/eprint/6558/4/1.pdf http://umpir.ump.edu.my/id/eprint/6558/5/3.pdf

id	ump-6558
recordtype	eprints
spelling	ump-65582015-11-30T02:12:35Z http://umpir.ump.edu.my/id/eprint/6558/ Experimental study of rapid prototyping of manufacturing plastic product using response surface methodology Syed Mohd Nor Irsyad, Sayed Mohd Nordin TS Manufactures This study basically shows a detailed study to manufacture Coffee Maker using Rapid prototyping using Response Surface Methodology. Fused deposition modeling (FDM) is a process for developing Rapid Prototyping (RP) objects by depositing fused layers of material according to numerically defined cross sectional geometry. The quality of FDM produced parts is significantly affected by various parameters used in the process. This dissertation work aims to study the effect of three process parameters such as layer thickness, build orientation, and air gap on mechanical property of FDM processed parts. In order to reduce experimental runs, Response Surface Methodology (RSM) based on central composite design (CCD) is adopted. Specimens are prepared for tensile and surface roughness test as per ASTM standards. Empirical relations among responses and process parameters are determined and their validity is proved using analysis of variance (ANOVA). Response surface plots are analyzed to establish main factor effects and their interaction on responses. Optimal factor settings for maximization of each response have been determined. Major reason for weak strength of FDM processed parts may be attributed to distortion within the layer or between the layers while building the parts due to temperature gradient. To this end, mechanical properties like tensile strength and surface roughness finish of the produced parts are considered as multiple responses and simultaneous optimization has been carried out with the help of response optimizer. Coffee Maker parts are manufacture using optimum parameter determines. The Coffee Maker then been assemble and test its function ability. 2013-06 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/6558/1/CD7769.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/6558/4/1.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/6558/5/3.pdf Syed Mohd Nor Irsyad, Sayed Mohd Nordin (2013) Experimental study of rapid prototyping of manufacturing plastic product using response surface methodology. Faculty of Manufacturing Engineering , Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:78072&theme=UMP2
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English English English
topic	TS Manufactures
spellingShingle	TS Manufactures Syed Mohd Nor Irsyad, Sayed Mohd Nordin Experimental study of rapid prototyping of manufacturing plastic product using response surface methodology
description	This study basically shows a detailed study to manufacture Coffee Maker using Rapid prototyping using Response Surface Methodology. Fused deposition modeling (FDM) is a process for developing Rapid Prototyping (RP) objects by depositing fused layers of material according to numerically defined cross sectional geometry. The quality of FDM produced parts is significantly affected by various parameters used in the process. This dissertation work aims to study the effect of three process parameters such as layer thickness, build orientation, and air gap on mechanical property of FDM processed parts. In order to reduce experimental runs, Response Surface Methodology (RSM) based on central composite design (CCD) is adopted. Specimens are prepared for tensile and surface roughness test as per ASTM standards. Empirical relations among responses and process parameters are determined and their validity is proved using analysis of variance (ANOVA). Response surface plots are analyzed to establish main factor effects and their interaction on responses. Optimal factor settings for maximization of each response have been determined. Major reason for weak strength of FDM processed parts may be attributed to distortion within the layer or between the layers while building the parts due to temperature gradient. To this end, mechanical properties like tensile strength and surface roughness finish of the produced parts are considered as multiple responses and simultaneous optimization has been carried out with the help of response optimizer. Coffee Maker parts are manufacture using optimum parameter determines. The Coffee Maker then been assemble and test its function ability.
format	Undergraduates Project Papers
author	Syed Mohd Nor Irsyad, Sayed Mohd Nordin
author_facet	Syed Mohd Nor Irsyad, Sayed Mohd Nordin
author_sort	Syed Mohd Nor Irsyad, Sayed Mohd Nordin
title	Experimental study of rapid prototyping of manufacturing plastic product using response surface methodology
title_short	Experimental study of rapid prototyping of manufacturing plastic product using response surface methodology
title_full	Experimental study of rapid prototyping of manufacturing plastic product using response surface methodology
title_fullStr	Experimental study of rapid prototyping of manufacturing plastic product using response surface methodology
title_full_unstemmed	Experimental study of rapid prototyping of manufacturing plastic product using response surface methodology
title_sort	experimental study of rapid prototyping of manufacturing plastic product using response surface methodology
publishDate	2013
url	http://umpir.ump.edu.my/id/eprint/6558/ http://umpir.ump.edu.my/id/eprint/6558/ http://umpir.ump.edu.my/id/eprint/6558/1/CD7769.pdf http://umpir.ump.edu.my/id/eprint/6558/4/1.pdf http://umpir.ump.edu.my/id/eprint/6558/5/3.pdf
first_indexed	2023-09-18T22:02:26Z
last_indexed	2023-09-18T22:02:26Z
_version_	1777414487454777344

Experimental study of rapid prototyping of manufacturing plastic product using response surface methodology

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