An intelligent adjustable spanner for automated engagement with multi-diameter bolts/nuts during tightening/loosening process using vision system and fuzzy logic

The paper presents the development of a novel automated engagement intelligent spanner that is capable of autonomously changing its jaws’ size according to the diameters of the bolt’s/nut’s heads. It is a complete innovative system that involves the utilization of the vision system and fuzzy logic t...

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Main Authors: Ali, Mohammed A. H., Alshamer, Mohammed A.
Format: Article
Language:English
Published: Springer-Verlag 2018
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/23432/
http://umpir.ump.edu.my/id/eprint/23432/
http://umpir.ump.edu.my/id/eprint/23432/
http://umpir.ump.edu.my/id/eprint/23432/8/AnIntelligentAdjustableSpanner1.pdf
id ump-23432
recordtype eprints
spelling ump-234322019-01-04T08:26:21Z http://umpir.ump.edu.my/id/eprint/23432/ An intelligent adjustable spanner for automated engagement with multi-diameter bolts/nuts during tightening/loosening process using vision system and fuzzy logic Ali, Mohammed A. H. Alshamer, Mohammed A. TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures The paper presents the development of a novel automated engagement intelligent spanner that is capable of autonomously changing its jaws’ size according to the diameters of the bolt’s/nut’s heads. It is a complete innovative system that involves the utilization of the vision system and fuzzy logic to make decisions about the diameter of head of bolt/nut. Image processing techniques has been implemented to extract the features of the bolts/nut, such as borders, non-borders area, outer diameter, and inner diameter of the head of the bolt/nut. It can be generally divided into three different stages, namely image pre-processing, image processing, and image post-processing. In image pre-processing stage, the image is prepared by applying some operations, such as acquiring streaming video, image cropping, gray-scale transformation, and background separation. Many filters and functions are applied in the image processing stage to efficiently get a clear border for the bolt/nut. In image post-processing, the necessary calculations are applied to get the diameter of the desired bolt, which involves the use of Hough Transformer and fitting circles searching process. The fuzzy logic-based decision-making algorithm is applied to the images resulting from the postprocessing stage in order to do a final decision on the diameter of the bolt/nut and approximate it to the nearest standards diameter. Three bolts sizes are used in the experiments, namely M4, M4 with dust; M5; and M6 which are tested with 80 samples (20 for each). The results show the capability of image processing and fuzzy logic algorithms in making the right decisions on the diameter of bolts/nuts with 99% successful rate. Springer-Verlag 2018 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/23432/8/AnIntelligentAdjustableSpanner1.pdf Ali, Mohammed A. H. and Alshamer, Mohammed A. (2018) An intelligent adjustable spanner for automated engagement with multi-diameter bolts/nuts during tightening/loosening process using vision system and fuzzy logic. The International Journal of Advanced Manufacturing Technology. pp. 1-19. ISSN 0268-3768 (Print), 1433-3015 (Online) https://doi.org/10.1007/s00170-018-3133-0 https://doi.org/10.1007/s00170-018-3133-0
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
TS Manufactures
spellingShingle TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
TS Manufactures
Ali, Mohammed A. H.
Alshamer, Mohammed A.
An intelligent adjustable spanner for automated engagement with multi-diameter bolts/nuts during tightening/loosening process using vision system and fuzzy logic
description The paper presents the development of a novel automated engagement intelligent spanner that is capable of autonomously changing its jaws’ size according to the diameters of the bolt’s/nut’s heads. It is a complete innovative system that involves the utilization of the vision system and fuzzy logic to make decisions about the diameter of head of bolt/nut. Image processing techniques has been implemented to extract the features of the bolts/nut, such as borders, non-borders area, outer diameter, and inner diameter of the head of the bolt/nut. It can be generally divided into three different stages, namely image pre-processing, image processing, and image post-processing. In image pre-processing stage, the image is prepared by applying some operations, such as acquiring streaming video, image cropping, gray-scale transformation, and background separation. Many filters and functions are applied in the image processing stage to efficiently get a clear border for the bolt/nut. In image post-processing, the necessary calculations are applied to get the diameter of the desired bolt, which involves the use of Hough Transformer and fitting circles searching process. The fuzzy logic-based decision-making algorithm is applied to the images resulting from the postprocessing stage in order to do a final decision on the diameter of the bolt/nut and approximate it to the nearest standards diameter. Three bolts sizes are used in the experiments, namely M4, M4 with dust; M5; and M6 which are tested with 80 samples (20 for each). The results show the capability of image processing and fuzzy logic algorithms in making the right decisions on the diameter of bolts/nuts with 99% successful rate.
format Article
author Ali, Mohammed A. H.
Alshamer, Mohammed A.
author_facet Ali, Mohammed A. H.
Alshamer, Mohammed A.
author_sort Ali, Mohammed A. H.
title An intelligent adjustable spanner for automated engagement with multi-diameter bolts/nuts during tightening/loosening process using vision system and fuzzy logic
title_short An intelligent adjustable spanner for automated engagement with multi-diameter bolts/nuts during tightening/loosening process using vision system and fuzzy logic
title_full An intelligent adjustable spanner for automated engagement with multi-diameter bolts/nuts during tightening/loosening process using vision system and fuzzy logic
title_fullStr An intelligent adjustable spanner for automated engagement with multi-diameter bolts/nuts during tightening/loosening process using vision system and fuzzy logic
title_full_unstemmed An intelligent adjustable spanner for automated engagement with multi-diameter bolts/nuts during tightening/loosening process using vision system and fuzzy logic
title_sort intelligent adjustable spanner for automated engagement with multi-diameter bolts/nuts during tightening/loosening process using vision system and fuzzy logic
publisher Springer-Verlag
publishDate 2018
url http://umpir.ump.edu.my/id/eprint/23432/
http://umpir.ump.edu.my/id/eprint/23432/
http://umpir.ump.edu.my/id/eprint/23432/
http://umpir.ump.edu.my/id/eprint/23432/8/AnIntelligentAdjustableSpanner1.pdf
first_indexed 2023-09-18T22:35:04Z
last_indexed 2023-09-18T22:35:04Z
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