Investigation of vibration and surface roughness in micro milling of PMMA

This paper presents the vibration and surface roughness issue of poly methyl methacrylate (PMMA) workpiece produced by micro end milling using integrated multi-process machine tools DT 110 (Mikrotools Inc., Singapore) with control parameter; spindle speed, feed rate, and depth of cut. The vibrati...

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Main Authors: Ali, Mohammad Yeakub, Mohamed, Abd. Rahman, Asfana, Banu, Roslan, Lutfi, Fahmi, M. I.
Format: Article
Language:English
Published: Trans Tech Publications Ltd., Switzerland 2012
Subjects:
Online Access:http://irep.iium.edu.my/27008/
http://irep.iium.edu.my/27008/
http://irep.iium.edu.my/27008/
http://irep.iium.edu.my/27008/1/AMM.217-219.2187.pdf
id iium-27008
recordtype eprints
spelling iium-270082015-01-07T07:48:18Z http://irep.iium.edu.my/27008/ Investigation of vibration and surface roughness in micro milling of PMMA Ali, Mohammad Yeakub Mohamed, Abd. Rahman Asfana, Banu Roslan, Lutfi Fahmi, M. I. TS Manufactures This paper presents the vibration and surface roughness issue of poly methyl methacrylate (PMMA) workpiece produced by micro end milling using integrated multi-process machine tools DT 110 (Mikrotools Inc., Singapore) with control parameter; spindle speed, feed rate, and depth of cut. The vibration was measured using accelerometer, DYTRAN Instrument and the average surface roughness Ra was measured using Wyko NT1100. The optimum solution for minimum average vibration is 64.3 Hz with spindle speed 3000 rpm, feed rate 2 mm/min, and depth of cut 1.5 μm. However, the optimum solution for minimum average surface roughness, Ra is 0.352 μm with spindle speed 2000 rpm, feed rate 2 mm/min, and depth of cut 1.5 μm. The micro end milling parameters are suitable to machine PMMA to get good precision surface roughness. The analysis revealed that the feed rate and depth of cut is the most influential parameter on vibration during machining process meanwhile for average surface roughness, Ra spindle speed is the most influential parameter. Trans Tech Publications Ltd., Switzerland 2012-11-12 Article PeerReviewed application/pdf en http://irep.iium.edu.my/27008/1/AMM.217-219.2187.pdf Ali, Mohammad Yeakub and Mohamed, Abd. Rahman and Asfana, Banu and Roslan, Lutfi and Fahmi, M. I. (2012) Investigation of vibration and surface roughness in micro milling of PMMA. Applied Mechanics and Materials, 217/19. pp. 2187-2193. ISSN 1660-9336 http://www.scientific.net/AMM.217-219.2187 10.4028/www.scientific.net/AMM.217-219.2187
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic TS Manufactures
spellingShingle TS Manufactures
Ali, Mohammad Yeakub
Mohamed, Abd. Rahman
Asfana, Banu
Roslan, Lutfi
Fahmi, M. I.
Investigation of vibration and surface roughness in micro milling of PMMA
description This paper presents the vibration and surface roughness issue of poly methyl methacrylate (PMMA) workpiece produced by micro end milling using integrated multi-process machine tools DT 110 (Mikrotools Inc., Singapore) with control parameter; spindle speed, feed rate, and depth of cut. The vibration was measured using accelerometer, DYTRAN Instrument and the average surface roughness Ra was measured using Wyko NT1100. The optimum solution for minimum average vibration is 64.3 Hz with spindle speed 3000 rpm, feed rate 2 mm/min, and depth of cut 1.5 μm. However, the optimum solution for minimum average surface roughness, Ra is 0.352 μm with spindle speed 2000 rpm, feed rate 2 mm/min, and depth of cut 1.5 μm. The micro end milling parameters are suitable to machine PMMA to get good precision surface roughness. The analysis revealed that the feed rate and depth of cut is the most influential parameter on vibration during machining process meanwhile for average surface roughness, Ra spindle speed is the most influential parameter.
format Article
author Ali, Mohammad Yeakub
Mohamed, Abd. Rahman
Asfana, Banu
Roslan, Lutfi
Fahmi, M. I.
author_facet Ali, Mohammad Yeakub
Mohamed, Abd. Rahman
Asfana, Banu
Roslan, Lutfi
Fahmi, M. I.
author_sort Ali, Mohammad Yeakub
title Investigation of vibration and surface roughness in micro milling of PMMA
title_short Investigation of vibration and surface roughness in micro milling of PMMA
title_full Investigation of vibration and surface roughness in micro milling of PMMA
title_fullStr Investigation of vibration and surface roughness in micro milling of PMMA
title_full_unstemmed Investigation of vibration and surface roughness in micro milling of PMMA
title_sort investigation of vibration and surface roughness in micro milling of pmma
publisher Trans Tech Publications Ltd., Switzerland
publishDate 2012
url http://irep.iium.edu.my/27008/
http://irep.iium.edu.my/27008/
http://irep.iium.edu.my/27008/
http://irep.iium.edu.my/27008/1/AMM.217-219.2187.pdf
first_indexed 2023-09-18T20:40:09Z
last_indexed 2023-09-18T20:40:09Z
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