Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts

This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al– 4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as c...

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Main Authors: Ginta, Turnad Lenggo, Amin, A. K. M. Nurul, Karim, A.N. Mustafizul, Sutjipto, Agus G.
Format: Conference or Workshop Item
Language:English
Published: 2007
Subjects:
Online Access:http://irep.iium.edu.my/26888/
http://irep.iium.edu.my/26888/1/ICME07-AM-11_%2325.pdf
id iium-26888
recordtype eprints
spelling iium-268882013-09-12T02:44:23Z http://irep.iium.edu.my/26888/ Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts Ginta, Turnad Lenggo Amin, A. K. M. Nurul Karim, A.N. Mustafizul Sutjipto, Agus G. T55.4 Industrial engineering.Management engineering. T58.7 Production capacity. Manufacturing capacity This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al– 4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker’s microscope. Further testing was stopped and an insert rejected when an average flank wear greater than 0.30 mm was achieved. Design-expert version 6.0.8 software was applied to establish the first-order and the second-order model and develop the contours. The adequacy of the predictive model was verified using analysis of variance (ANOVA) at 95% confidence level. 2007-12 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/26888/1/ICME07-AM-11_%2325.pdf Ginta, Turnad Lenggo and Amin, A. K. M. Nurul and Karim, A.N. Mustafizul and Sutjipto, Agus G. (2007) Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts. In: International Conference on Mechanical Engineering (ICME07), 29-31 December 2007, Dhaka, Bangladesh.
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic T55.4 Industrial engineering.Management engineering.
T58.7 Production capacity. Manufacturing capacity
spellingShingle T55.4 Industrial engineering.Management engineering.
T58.7 Production capacity. Manufacturing capacity
Ginta, Turnad Lenggo
Amin, A. K. M. Nurul
Karim, A.N. Mustafizul
Sutjipto, Agus G.
Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts
description This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al– 4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker’s microscope. Further testing was stopped and an insert rejected when an average flank wear greater than 0.30 mm was achieved. Design-expert version 6.0.8 software was applied to establish the first-order and the second-order model and develop the contours. The adequacy of the predictive model was verified using analysis of variance (ANOVA) at 95% confidence level.
format Conference or Workshop Item
author Ginta, Turnad Lenggo
Amin, A. K. M. Nurul
Karim, A.N. Mustafizul
Sutjipto, Agus G.
author_facet Ginta, Turnad Lenggo
Amin, A. K. M. Nurul
Karim, A.N. Mustafizul
Sutjipto, Agus G.
author_sort Ginta, Turnad Lenggo
title Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts
title_short Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts
title_full Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts
title_fullStr Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts
title_full_unstemmed Tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts
title_sort tool life prediction by response surface methodology for end milling titanium alloy ti–6al–4v using uncoated carbide inserts
publishDate 2007
url http://irep.iium.edu.my/26888/
http://irep.iium.edu.my/26888/1/ICME07-AM-11_%2325.pdf
first_indexed 2023-09-18T20:40:00Z
last_indexed 2023-09-18T20:40:00Z
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