Wear Analysis When Machining AISI 304 with Ethylene Glycol/TIO2 Nanoparticle-based Coolant

This paper discuss the tool life and wear mechanism in the end-milling of AISI304 stainless steel using a TiN-coated carbide insert with water-soluble coolant and nanoparticle-based coolant (TiO2/EG). The cutting variables are cutting speed, feed rate, and axial depth. The end-milling operation usin...

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Main Authors:	Yogeswaran, Muthusamy, K., Kadirgama, M. M., Rahman, D., Ramasamy, K. V., Sharma
Format:	Article
Language:	English
Published:	Springer-Verlag 2016
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://umpir.ump.edu.my/id/eprint/9343/ http://umpir.ump.edu.my/id/eprint/9343/ http://umpir.ump.edu.my/id/eprint/9343/ http://umpir.ump.edu.my/id/eprint/9343/1/fkm-2015-muthusamy-Wear%20Analysis%20when%20Machining.pdf

id	ump-9343
recordtype	eprints
spelling	ump-93432017-12-26T02:12:06Z http://umpir.ump.edu.my/id/eprint/9343/ Wear Analysis When Machining AISI 304 with Ethylene Glycol/TIO2 Nanoparticle-based Coolant Yogeswaran, Muthusamy K., Kadirgama M. M., Rahman D., Ramasamy K. V., Sharma TJ Mechanical engineering and machinery This paper discuss the tool life and wear mechanism in the end-milling of AISI304 stainless steel using a TiN-coated carbide insert with water-soluble coolant and nanoparticle-based coolant (TiO2/EG). The cutting variables are cutting speed, feed rate, and axial depth. The end-milling operation using nanoparticle-based coolant (TiO2/EG) obtains a high tool life compared with the end-milling operation using water-soluble coolant. In general, the tool failure when milling with water-soluble coolant was flank wear, cracking, chipping, and fracture at a cutting distance of 720 mm, but the milling process with nanoparticle-based coolant (TiO2/EG) showed chipping and fracture at a cutting distance of 1200 mm. According to ISO 8688-2-1989 (E), the wear criterion for milling with water-soluble coolant is reached at an average cutting distance of 800 mm, but milling with nanoparticle-based coolant (TiO2/EG) reached the ISO 8688-2-1989 (E) wear criterion at a cutting distance of 1300 mm. The SEM and EDX spectra show that there are nanolayers of Ti nanoparticles from the nanofluid embedded in and filling the holes in the insert, forming a layer which acts as a thermal bridge for the cutting insert. Attrition and oxidation at the cutting edge were the main tool wear mechanisms present during the end-milling operation with nanoparticle-based coolant (TiO2/EG). An oxide layer formed during the oxidation wear which shielded the cutting tool from impact during the milling process. Springer-Verlag 2016 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/9343/1/fkm-2015-muthusamy-Wear%20Analysis%20when%20Machining.pdf Yogeswaran, Muthusamy and K., Kadirgama and M. M., Rahman and D., Ramasamy and K. V., Sharma (2016) Wear Analysis When Machining AISI 304 with Ethylene Glycol/TIO2 Nanoparticle-based Coolant. The International Journal of Advanced Manufacturing Technology, 82 (1). pp. 327-340. ISSN 0268-3768 (Print), 1433-3015 (Online) (In Press) http://dx.doi.org/10.1007/s00170-015-7360-3 DOI: 10.1007/s00170-015-7360-3
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Yogeswaran, Muthusamy K., Kadirgama M. M., Rahman D., Ramasamy K. V., Sharma Wear Analysis When Machining AISI 304 with Ethylene Glycol/TIO2 Nanoparticle-based Coolant
description	This paper discuss the tool life and wear mechanism in the end-milling of AISI304 stainless steel using a TiN-coated carbide insert with water-soluble coolant and nanoparticle-based coolant (TiO2/EG). The cutting variables are cutting speed, feed rate, and axial depth. The end-milling operation using nanoparticle-based coolant (TiO2/EG) obtains a high tool life compared with the end-milling operation using water-soluble coolant. In general, the tool failure when milling with water-soluble coolant was flank wear, cracking, chipping, and fracture at a cutting distance of 720 mm, but the milling process with nanoparticle-based coolant (TiO2/EG) showed chipping and fracture at a cutting distance of 1200 mm. According to ISO 8688-2-1989 (E), the wear criterion for milling with water-soluble coolant is reached at an average cutting distance of 800 mm, but milling with nanoparticle-based coolant (TiO2/EG) reached the ISO 8688-2-1989 (E) wear criterion at a cutting distance of 1300 mm. The SEM and EDX spectra show that there are nanolayers of Ti nanoparticles from the nanofluid embedded in and filling the holes in the insert, forming a layer which acts as a thermal bridge for the cutting insert. Attrition and oxidation at the cutting edge were the main tool wear mechanisms present during the end-milling operation with nanoparticle-based coolant (TiO2/EG). An oxide layer formed during the oxidation wear which shielded the cutting tool from impact during the milling process.
format	Article
author	Yogeswaran, Muthusamy K., Kadirgama M. M., Rahman D., Ramasamy K. V., Sharma
author_facet	Yogeswaran, Muthusamy K., Kadirgama M. M., Rahman D., Ramasamy K. V., Sharma
author_sort	Yogeswaran, Muthusamy
title	Wear Analysis When Machining AISI 304 with Ethylene Glycol/TIO2 Nanoparticle-based Coolant
title_short	Wear Analysis When Machining AISI 304 with Ethylene Glycol/TIO2 Nanoparticle-based Coolant
title_full	Wear Analysis When Machining AISI 304 with Ethylene Glycol/TIO2 Nanoparticle-based Coolant
title_fullStr	Wear Analysis When Machining AISI 304 with Ethylene Glycol/TIO2 Nanoparticle-based Coolant
title_full_unstemmed	Wear Analysis When Machining AISI 304 with Ethylene Glycol/TIO2 Nanoparticle-based Coolant
title_sort	wear analysis when machining aisi 304 with ethylene glycol/tio2 nanoparticle-based coolant
publisher	Springer-Verlag
publishDate	2016
url	http://umpir.ump.edu.my/id/eprint/9343/ http://umpir.ump.edu.my/id/eprint/9343/ http://umpir.ump.edu.my/id/eprint/9343/ http://umpir.ump.edu.my/id/eprint/9343/1/fkm-2015-muthusamy-Wear%20Analysis%20when%20Machining.pdf
first_indexed	2023-09-18T22:07:49Z
last_indexed	2023-09-18T22:07:49Z
_version_	1777414826626121728

Wear Analysis When Machining AISI 304 with Ethylene Glycol/TIO2 Nanoparticle-based Coolant

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