Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool

This study is focused on categorical analysis of flank wear mechanisms in end milling of aluminum alloy AA6061 with minimum quantity lubrication condition using nanofluid. Wear mechanisms for the water-based TiO2 nanofluid with a nano-particles volume fraction of 1.5% are compared with conventional...

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Main Authors: Najiha, M. S., M. M., Rahman, A. R., Yusoff
Format: Article
Language:English
Published: American Society of Mechanical Engineers (ASME) 2015
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/8855/
http://umpir.ump.edu.my/id/eprint/8855/
http://umpir.ump.edu.my/id/eprint/8855/
http://umpir.ump.edu.my/id/eprint/8855/1/fkm-2015-najiha-Flank%20Wear%20Characterization.pdf
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spelling ump-88552018-10-17T03:31:40Z http://umpir.ump.edu.my/id/eprint/8855/ Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool Najiha, M. S. M. M., Rahman A. R., Yusoff TJ Mechanical engineering and machinery This study is focused on categorical analysis of flank wear mechanisms in end milling of aluminum alloy AA6061 with minimum quantity lubrication condition using nanofluid. Wear mechanisms for the water-based TiO2 nanofluid with a nano-particles volume fraction of 1.5% are compared with conventional oil-based minimum quantity lubrication (0.48 ml/min and 0.83 ml/min) using uncoated cemented carbide insert. Micro-abrasion, micro-attrition and adhesion wear leading to edge chipping are identified as the main wear mechanisms. Aluminum deposit on the tool flank surface is observed. Results show that the potentials of water-based nanofluid as a capable MQL cutting media, in terms of tool wear, replacing the conventional oil-based MQL. Especially the tool edge integrity and adhesion losses are reduced with the use of nanofluid applications. American Society of Mechanical Engineers (ASME) 2015 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/8855/1/fkm-2015-najiha-Flank%20Wear%20Characterization.pdf Najiha, M. S. and M. M., Rahman and A. R., Yusoff (2015) Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool. Journal of Manufacturing Science and Engineering, 137 (6). pp. 1-7. ISSN 1087-1357 (print); 1528-8935 (online) (In Press) http://dx.doi.org/10.1115/1.4030060 DOI: 10.1115/1.4030060
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Najiha, M. S.
M. M., Rahman
A. R., Yusoff
Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool
description This study is focused on categorical analysis of flank wear mechanisms in end milling of aluminum alloy AA6061 with minimum quantity lubrication condition using nanofluid. Wear mechanisms for the water-based TiO2 nanofluid with a nano-particles volume fraction of 1.5% are compared with conventional oil-based minimum quantity lubrication (0.48 ml/min and 0.83 ml/min) using uncoated cemented carbide insert. Micro-abrasion, micro-attrition and adhesion wear leading to edge chipping are identified as the main wear mechanisms. Aluminum deposit on the tool flank surface is observed. Results show that the potentials of water-based nanofluid as a capable MQL cutting media, in terms of tool wear, replacing the conventional oil-based MQL. Especially the tool edge integrity and adhesion losses are reduced with the use of nanofluid applications.
format Article
author Najiha, M. S.
M. M., Rahman
A. R., Yusoff
author_facet Najiha, M. S.
M. M., Rahman
A. R., Yusoff
author_sort Najiha, M. S.
title Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool
title_short Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool
title_full Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool
title_fullStr Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool
title_full_unstemmed Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool
title_sort flank wear characterization in aluminum alloy (6061 t6) with nanofluid mql environment using uncoated carbide tool
publisher American Society of Mechanical Engineers (ASME)
publishDate 2015
url http://umpir.ump.edu.my/id/eprint/8855/
http://umpir.ump.edu.my/id/eprint/8855/
http://umpir.ump.edu.my/id/eprint/8855/
http://umpir.ump.edu.my/id/eprint/8855/1/fkm-2015-najiha-Flank%20Wear%20Characterization.pdf
first_indexed 2023-09-18T22:06:52Z
last_indexed 2023-09-18T22:06:52Z
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