Experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-T6 using different cutting tools

In manufacturing, a great challenge are currently being faced which is competitive marketing place due to manufacturing environment, low costs, aim for high rates of productivity and also with high quality as required by the customers. Aluminum alloys are competitively being used in current industri...

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Main Author:	Puvanesan, Muthusamy
Format:	Undergraduates Project Papers
Language:	English
Published:	2013
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://umpir.ump.edu.my/id/eprint/8484/ http://umpir.ump.edu.my/id/eprint/8484/ http://umpir.ump.edu.my/id/eprint/8484/1/cd8180.pdf

id	ump-8484
recordtype	eprints
spelling	ump-84842015-11-12T06:20:23Z http://umpir.ump.edu.my/id/eprint/8484/ Experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-T6 using different cutting tools Puvanesan, Muthusamy TJ Mechanical engineering and machinery In manufacturing, a great challenge are currently being faced which is competitive marketing place due to manufacturing environment, low costs, aim for high rates of productivity and also with high quality as required by the customers. Aluminum alloys are competitively being used in current industries especially in automotive and aeronautics sector. This study is to experimental investigation of minimum quantity lubricant (MQL) for the end milling machining characteristics towards the tool wear during machining aluminum alloy 6061-T6. The process parameters including the cutting speed, depth of cut and feed rate are selected for study. To develop a model of process optimization based on the response surface method. This experiment was conducted based on central composite design method. Three types of tools used in this experiment which are coated CTP 2235, coated CTP 1235 and uncoated CTW 4615 carbide tool. For every cuts, the tool wear was checked under scanning electron microscope. The tool wear data was then used to make the quadratic models. A number of graphs were plotted to find the connections between input parameter and tool wear. Based on the data generated by multi objective optimization, an optimized tool wear data was made to identify the best inserts and also the compatibility with MQL. It was identified that the insert does not have much tool wear and all of them are in range of below 0.3 mm. Uncoated carbide CTW 4615 was chosen as the best insert at the end of this experiment from the optimized data. 2013-06 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/8484/1/cd8180.pdf Puvanesan, Muthusamy (2013) Experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-T6 using different cutting tools. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:83051&theme=UMP2
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Puvanesan, Muthusamy Experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-T6 using different cutting tools
description	In manufacturing, a great challenge are currently being faced which is competitive marketing place due to manufacturing environment, low costs, aim for high rates of productivity and also with high quality as required by the customers. Aluminum alloys are competitively being used in current industries especially in automotive and aeronautics sector. This study is to experimental investigation of minimum quantity lubricant (MQL) for the end milling machining characteristics towards the tool wear during machining aluminum alloy 6061-T6. The process parameters including the cutting speed, depth of cut and feed rate are selected for study. To develop a model of process optimization based on the response surface method. This experiment was conducted based on central composite design method. Three types of tools used in this experiment which are coated CTP 2235, coated CTP 1235 and uncoated CTW 4615 carbide tool. For every cuts, the tool wear was checked under scanning electron microscope. The tool wear data was then used to make the quadratic models. A number of graphs were plotted to find the connections between input parameter and tool wear. Based on the data generated by multi objective optimization, an optimized tool wear data was made to identify the best inserts and also the compatibility with MQL. It was identified that the insert does not have much tool wear and all of them are in range of below 0.3 mm. Uncoated carbide CTW 4615 was chosen as the best insert at the end of this experiment from the optimized data.
format	Undergraduates Project Papers
author	Puvanesan, Muthusamy
author_facet	Puvanesan, Muthusamy
author_sort	Puvanesan, Muthusamy
title	Experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-T6 using different cutting tools
title_short	Experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-T6 using different cutting tools
title_full	Experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-T6 using different cutting tools
title_fullStr	Experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-T6 using different cutting tools
title_full_unstemmed	Experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-T6 using different cutting tools
title_sort	experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-t6 using different cutting tools
publishDate	2013
url	http://umpir.ump.edu.my/id/eprint/8484/ http://umpir.ump.edu.my/id/eprint/8484/ http://umpir.ump.edu.my/id/eprint/8484/1/cd8180.pdf
first_indexed	2023-09-18T22:06:06Z
last_indexed	2023-09-18T22:06:06Z
_version_	1777414718268375040

Experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-T6 using different cutting tools

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