Experimental and finite element evaluation of bending for galvanized iron

Finite element evaluation is one of the methods in predicting the springback angle in sheet metal bending. Predicting the springback is important since to produce the accuracy part geometry, the design of the die and bending tool must be accurate. This thesis aims to evaluate the reliability of fini...

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Main Author: Fakhrurrazi, Ab Karim
Format: Undergraduates Project Papers
Language:English
English
English
English
Published: 2013
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/8301/
http://umpir.ump.edu.my/id/eprint/8301/
http://umpir.ump.edu.my/id/eprint/8301/1/Experimental%20and%20finite%20element%20evaluation%20of%20bending%20for%20galvanized%20iron%20%28Table%20of%20content%29.pdf
http://umpir.ump.edu.my/id/eprint/8301/2/Experimental%20and%20finite%20element%20evaluation%20of%20bending%20for%20galvanized%20iron%20%28Abstract%29.pdf
http://umpir.ump.edu.my/id/eprint/8301/3/Experimental%20and%20finite%20element%20evaluation%20of%20bending%20for%20galvanized%20iron%20%28Chapter%201%29.pdf
http://umpir.ump.edu.my/id/eprint/8301/7/Experimental%20and%20finite%20element%20evaluation%20of%20bending%20for%20galvanized%20iron%20%28References%29.pdf
id ump-8301
recordtype eprints
spelling ump-83012017-04-06T00:56:16Z http://umpir.ump.edu.my/id/eprint/8301/ Experimental and finite element evaluation of bending for galvanized iron Fakhrurrazi, Ab Karim TA Engineering (General). Civil engineering (General) Finite element evaluation is one of the methods in predicting the springback angle in sheet metal bending. Predicting the springback is important since to produce the accuracy part geometry, the design of the die and bending tool must be accurate. This thesis aims to evaluate the reliability of finite element method by comparing the results with experimental results. The effect of parameters such as anisotropy in springback also has been studied. Abaqus software has been used to simulate the bending process and the mechanical properties provided from tensile test will be used to run the simulation. In the U-bending experiment, the die were clamped on stamping machine and the Galvanized Iron sheets then have been bent before the springback being measured with SolidWorks software. The results from the experiment and simulation is slightly different for the springback angle Ɵ1 , which the simulation shows increasing the orientation will increase the springback, and for the experimental, the springback higher at 0 degree orientation angle, and lower at 45 degree. For the springback angle Ɵ2 , the simulation and experimental result show that increasing the orientation angle will increase the amount of springback. Finite element method can be used to predict the springback since the results are nearly the same and percentages of error are below 10 %. It can be comprehended that the finite element method are suitable method to predict the springback angle of sheet metal bending. The finite element method is important in the future. 2013-01 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/8301/1/Experimental%20and%20finite%20element%20evaluation%20of%20bending%20for%20galvanized%20iron%20%28Table%20of%20content%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/8301/2/Experimental%20and%20finite%20element%20evaluation%20of%20bending%20for%20galvanized%20iron%20%28Abstract%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/8301/3/Experimental%20and%20finite%20element%20evaluation%20of%20bending%20for%20galvanized%20iron%20%28Chapter%201%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/8301/7/Experimental%20and%20finite%20element%20evaluation%20of%20bending%20for%20galvanized%20iron%20%28References%29.pdf Fakhrurrazi, Ab Karim (2013) Experimental and finite element evaluation of bending for galvanized iron. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:81947&theme=UMP2
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
English
English
English
topic TA Engineering (General). Civil engineering (General)
spellingShingle TA Engineering (General). Civil engineering (General)
Fakhrurrazi, Ab Karim
Experimental and finite element evaluation of bending for galvanized iron
description Finite element evaluation is one of the methods in predicting the springback angle in sheet metal bending. Predicting the springback is important since to produce the accuracy part geometry, the design of the die and bending tool must be accurate. This thesis aims to evaluate the reliability of finite element method by comparing the results with experimental results. The effect of parameters such as anisotropy in springback also has been studied. Abaqus software has been used to simulate the bending process and the mechanical properties provided from tensile test will be used to run the simulation. In the U-bending experiment, the die were clamped on stamping machine and the Galvanized Iron sheets then have been bent before the springback being measured with SolidWorks software. The results from the experiment and simulation is slightly different for the springback angle Ɵ1 , which the simulation shows increasing the orientation will increase the springback, and for the experimental, the springback higher at 0 degree orientation angle, and lower at 45 degree. For the springback angle Ɵ2 , the simulation and experimental result show that increasing the orientation angle will increase the amount of springback. Finite element method can be used to predict the springback since the results are nearly the same and percentages of error are below 10 %. It can be comprehended that the finite element method are suitable method to predict the springback angle of sheet metal bending. The finite element method is important in the future.
format Undergraduates Project Papers
author Fakhrurrazi, Ab Karim
author_facet Fakhrurrazi, Ab Karim
author_sort Fakhrurrazi, Ab Karim
title Experimental and finite element evaluation of bending for galvanized iron
title_short Experimental and finite element evaluation of bending for galvanized iron
title_full Experimental and finite element evaluation of bending for galvanized iron
title_fullStr Experimental and finite element evaluation of bending for galvanized iron
title_full_unstemmed Experimental and finite element evaluation of bending for galvanized iron
title_sort experimental and finite element evaluation of bending for galvanized iron
publishDate 2013
url http://umpir.ump.edu.my/id/eprint/8301/
http://umpir.ump.edu.my/id/eprint/8301/
http://umpir.ump.edu.my/id/eprint/8301/1/Experimental%20and%20finite%20element%20evaluation%20of%20bending%20for%20galvanized%20iron%20%28Table%20of%20content%29.pdf
http://umpir.ump.edu.my/id/eprint/8301/2/Experimental%20and%20finite%20element%20evaluation%20of%20bending%20for%20galvanized%20iron%20%28Abstract%29.pdf
http://umpir.ump.edu.my/id/eprint/8301/3/Experimental%20and%20finite%20element%20evaluation%20of%20bending%20for%20galvanized%20iron%20%28Chapter%201%29.pdf
http://umpir.ump.edu.my/id/eprint/8301/7/Experimental%20and%20finite%20element%20evaluation%20of%20bending%20for%20galvanized%20iron%20%28References%29.pdf
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last_indexed 2023-09-18T22:05:43Z
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