Aluminium chip waste for secondary materials using direct recycling process

Direct recycling process is a simple method because it only consumed a small amount of energy and no harmful effect on the environment compare to the conventional recycling process in which involved re-melting the chips to produces secondary materials, the aims of this project is to investigate the...

Full description

Bibliographic Details
Main Author:	Maizatul Mastura, Muhammad Nazri
Format:	Undergraduates Project Papers
Language:	English
Published:	2013
Subjects:	TD Environmental technology. Sanitary engineering
Online Access:	http://umpir.ump.edu.my/id/eprint/7660/ http://umpir.ump.edu.my/id/eprint/7660/ http://umpir.ump.edu.my/id/eprint/7660/1/MAIZATUL_MASTURA_BINTI_MUHAMMAD_NAZRI.PDF

id	ump-7660
recordtype	eprints
spelling	ump-76602016-06-21T02:57:35Z http://umpir.ump.edu.my/id/eprint/7660/ Aluminium chip waste for secondary materials using direct recycling process Maizatul Mastura, Muhammad Nazri TD Environmental technology. Sanitary engineering Direct recycling process is a simple method because it only consumed a small amount of energy and no harmful effect on the environment compare to the conventional recycling process in which involved re-melting the chips to produces secondary materials, the aims of this project is to investigate the influence on different shape and size of AA6061 and AA7075 chips as secondary materials billet using cold compaction process. Different type of chip was cut by various turning parameter on CNC turning machine. Turning chips from aluminium alloys were cold compacted in a closed cylindrical die by means of Universal Testing Machine (UTM). Several pre-compacting are needed due to low filling density of chip inside the die cavity at once. The compacted billets are analyzed base on their density, porosity percentage and structure by using manual calculation. Results show that the different shape and size of the chips influence the final compacted billets integrity. Smaller the thickness of the chip, the higher the resulting density after the compaction process in which increasing the number of compacting for each operation leading to differences in the volume. The lower the relative density percentage shows the poor quality of their solidification. At the same time, the higher the thickness of the chip, the higher the percentage of the resulting porosity and more empty space formed between the compressed chip's structures. As a conclusion, the depth of cut plays an important role in producing the desired chip thickness where the spindle speed and feed rate lead to the length of the chips. Furthermore, the chip's thickness influenced the density of compacted billets and they have different volume due to differ number of compacting. The number of compacting for each type of chips affected the density of the compacted billets where the relative density shows the quality of the compacted specimens. Last but not least, the porosity percentage shows the empty space between the chips occur on the structure of the compacted billets. 2013-06 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/7660/1/MAIZATUL_MASTURA_BINTI_MUHAMMAD_NAZRI.PDF Maizatul Mastura, Muhammad Nazri (2013) Aluminium chip waste for secondary materials using direct recycling process. Faculty of Manufacturing Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:77998&theme=UMP2
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TD Environmental technology. Sanitary engineering
spellingShingle	TD Environmental technology. Sanitary engineering Maizatul Mastura, Muhammad Nazri Aluminium chip waste for secondary materials using direct recycling process
description	Direct recycling process is a simple method because it only consumed a small amount of energy and no harmful effect on the environment compare to the conventional recycling process in which involved re-melting the chips to produces secondary materials, the aims of this project is to investigate the influence on different shape and size of AA6061 and AA7075 chips as secondary materials billet using cold compaction process. Different type of chip was cut by various turning parameter on CNC turning machine. Turning chips from aluminium alloys were cold compacted in a closed cylindrical die by means of Universal Testing Machine (UTM). Several pre-compacting are needed due to low filling density of chip inside the die cavity at once. The compacted billets are analyzed base on their density, porosity percentage and structure by using manual calculation. Results show that the different shape and size of the chips influence the final compacted billets integrity. Smaller the thickness of the chip, the higher the resulting density after the compaction process in which increasing the number of compacting for each operation leading to differences in the volume. The lower the relative density percentage shows the poor quality of their solidification. At the same time, the higher the thickness of the chip, the higher the percentage of the resulting porosity and more empty space formed between the compressed chip's structures. As a conclusion, the depth of cut plays an important role in producing the desired chip thickness where the spindle speed and feed rate lead to the length of the chips. Furthermore, the chip's thickness influenced the density of compacted billets and they have different volume due to differ number of compacting. The number of compacting for each type of chips affected the density of the compacted billets where the relative density shows the quality of the compacted specimens. Last but not least, the porosity percentage shows the empty space between the chips occur on the structure of the compacted billets.
format	Undergraduates Project Papers
author	Maizatul Mastura, Muhammad Nazri
author_facet	Maizatul Mastura, Muhammad Nazri
author_sort	Maizatul Mastura, Muhammad Nazri
title	Aluminium chip waste for secondary materials using direct recycling process
title_short	Aluminium chip waste for secondary materials using direct recycling process
title_full	Aluminium chip waste for secondary materials using direct recycling process
title_fullStr	Aluminium chip waste for secondary materials using direct recycling process
title_full_unstemmed	Aluminium chip waste for secondary materials using direct recycling process
title_sort	aluminium chip waste for secondary materials using direct recycling process
publishDate	2013
url	http://umpir.ump.edu.my/id/eprint/7660/ http://umpir.ump.edu.my/id/eprint/7660/ http://umpir.ump.edu.my/id/eprint/7660/1/MAIZATUL_MASTURA_BINTI_MUHAMMAD_NAZRI.PDF
first_indexed	2023-09-18T22:04:30Z
last_indexed	2023-09-18T22:04:30Z
_version_	1777414617402703872

Aluminium chip waste for secondary materials using direct recycling process

Similar Items