Surface roughness characterization on p20 tool steel in wirecut electrical discharge machining (wedm) process

Wire Electrical Discharge Machining (WEDM) is one of the earliest non-traditional machining processes and has a capability in producing high precision parts. An inappropriate WEDM machining parameter will affects the efficiency of WEDM machining process and the quality of the surface roughness parts...

Full description

Bibliographic Details
Main Author: Zaidatul Syima, Zainal
Format: Undergraduates Project Papers
Language:English
English
English
Published: 2013
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/7632/
http://umpir.ump.edu.my/id/eprint/7632/
http://umpir.ump.edu.my/id/eprint/7632/1/CD7780.pdf
http://umpir.ump.edu.my/id/eprint/7632/3/1.pdf
http://umpir.ump.edu.my/id/eprint/7632/4/3.pdf
id ump-7632
recordtype eprints
spelling ump-76322015-11-30T02:17:40Z http://umpir.ump.edu.my/id/eprint/7632/ Surface roughness characterization on p20 tool steel in wirecut electrical discharge machining (wedm) process Zaidatul Syima, Zainal TA Engineering (General). Civil engineering (General) Wire Electrical Discharge Machining (WEDM) is one of the earliest non-traditional machining processes and has a capability in producing high precision parts. An inappropriate WEDM machining parameter will affects the efficiency of WEDM machining process and the quality of the surface roughness parts because of increasing probability on wire breakage. Therefore, this research was conducted to investigate the effect of WEDM machining parameters on surface roughness of tool steel material for injection molding. In this experiment, mold of AISI P20 hardenable steel were produced using WEDM. In material preparation phase, the raw material will undergo milling and deburring processes. The voltage, machined feed rate and wire speed were manipulated to find the best combination of WEDM machining parameters. The results show that the surface roughness values increased with increasing of voltage and it’s create higher energy on machining zones and create deeper and wider crates on machined surface. A smoother surface can be achieved by lowering the machine feed rate speed and wire speed can be ignored since it not affected on the microstructure of machined surface. As the conclusion machining process can work efficiently by controlling the machining parameters at an optimal value to avoid the risk of wire breakage when the machining process is being carried out onto a workpiece. 2013-06 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/7632/1/CD7780.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/7632/3/1.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/7632/4/3.pdf Zaidatul Syima, Zainal (2013) Surface roughness characterization on p20 tool steel in wirecut electrical discharge machining (wedm) process. Faculty of Manufacturing Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:78014&theme=UMP2
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
English
English
topic TA Engineering (General). Civil engineering (General)
spellingShingle TA Engineering (General). Civil engineering (General)
Zaidatul Syima, Zainal
Surface roughness characterization on p20 tool steel in wirecut electrical discharge machining (wedm) process
description Wire Electrical Discharge Machining (WEDM) is one of the earliest non-traditional machining processes and has a capability in producing high precision parts. An inappropriate WEDM machining parameter will affects the efficiency of WEDM machining process and the quality of the surface roughness parts because of increasing probability on wire breakage. Therefore, this research was conducted to investigate the effect of WEDM machining parameters on surface roughness of tool steel material for injection molding. In this experiment, mold of AISI P20 hardenable steel were produced using WEDM. In material preparation phase, the raw material will undergo milling and deburring processes. The voltage, machined feed rate and wire speed were manipulated to find the best combination of WEDM machining parameters. The results show that the surface roughness values increased with increasing of voltage and it’s create higher energy on machining zones and create deeper and wider crates on machined surface. A smoother surface can be achieved by lowering the machine feed rate speed and wire speed can be ignored since it not affected on the microstructure of machined surface. As the conclusion machining process can work efficiently by controlling the machining parameters at an optimal value to avoid the risk of wire breakage when the machining process is being carried out onto a workpiece.
format Undergraduates Project Papers
author Zaidatul Syima, Zainal
author_facet Zaidatul Syima, Zainal
author_sort Zaidatul Syima, Zainal
title Surface roughness characterization on p20 tool steel in wirecut electrical discharge machining (wedm) process
title_short Surface roughness characterization on p20 tool steel in wirecut electrical discharge machining (wedm) process
title_full Surface roughness characterization on p20 tool steel in wirecut electrical discharge machining (wedm) process
title_fullStr Surface roughness characterization on p20 tool steel in wirecut electrical discharge machining (wedm) process
title_full_unstemmed Surface roughness characterization on p20 tool steel in wirecut electrical discharge machining (wedm) process
title_sort surface roughness characterization on p20 tool steel in wirecut electrical discharge machining (wedm) process
publishDate 2013
url http://umpir.ump.edu.my/id/eprint/7632/
http://umpir.ump.edu.my/id/eprint/7632/
http://umpir.ump.edu.my/id/eprint/7632/1/CD7780.pdf
http://umpir.ump.edu.my/id/eprint/7632/3/1.pdf
http://umpir.ump.edu.my/id/eprint/7632/4/3.pdf
first_indexed 2023-09-18T22:04:26Z
last_indexed 2023-09-18T22:04:26Z
_version_ 1777414613586935808