Influences of Varying Combination of Feed Rate and Depth of Cut to Tool Wear Rate and Surface Roughness: High Speed Machining Technique in Non-High Speed Milling Machine

Machining technique using high spindle speed, high feed rate and shallow depth of cut utilize in High Speed Milling (HSM) machines offer several benefits such as increase of productivity, elimination of secondary and semi-finishing process, reduce tool load and small chips produced. By adjusting som...

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Main Authors:	Mohd Zairulnizam, Mohd Zawawi, Mohd Ali Hanafiah, Shaharudin, Ahmad Rosli, Abdul Manaf
Format:	Article
Language:	English
Published:	Trans Tech Publications, Switzerland 2014
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://umpir.ump.edu.my/id/eprint/7512/ http://umpir.ump.edu.my/id/eprint/7512/ http://umpir.ump.edu.my/id/eprint/7512/ http://umpir.ump.edu.my/id/eprint/7512/1/fkp-2014-zairul_nizam-Influences_of_Varying_Combination.pdf

id	ump-7512
recordtype	eprints
spelling	ump-75122018-02-23T01:06:29Z http://umpir.ump.edu.my/id/eprint/7512/ Influences of Varying Combination of Feed Rate and Depth of Cut to Tool Wear Rate and Surface Roughness: High Speed Machining Technique in Non-High Speed Milling Machine Mohd Zairulnizam, Mohd Zawawi Mohd Ali Hanafiah, Shaharudin Ahmad Rosli, Abdul Manaf TJ Mechanical engineering and machinery Machining technique using high spindle speed, high feed rate and shallow depth of cut utilize in High Speed Milling (HSM) machines offer several benefits such as increase of productivity, elimination of secondary and semi-finishing process, reduce tool load and small chips produced. By adjusting some of the machining parameters, non-HSM machine having lower spindle speed and feed rate could also take advantages some of the benefits mentioned above when applying the HSM technique. This experiment investigate the effects of varying combination of depth of cut and feed rate to tool wear rate and surface roughness during end milling of Aluminum and P20 tool steel in dry condition. The criterion for tool wear before it gets rejected is based on maximum flank wear, Vb of 0.6mm. Material removal rate, spindle speed and radial depth of cut are constant in this experiment. After preliminary machining trials, the combination starts with depth of cut of 2mm and feed rate of 45mm/min until the smallest depth of cut and highest feed rate of 0.03mm and 3000mm/min respectively. The obtained result shows that for both materials, feed rate significantly influences the surface roughness value while depth of cut does not as the surface roughness value keep increasing with the increase of feed rate and decreasing depth of cut. Whereas, tool wear rate almost remain unchanged indicates that material removal rate strongly contribute the wear rate. With no significant tool wear rate, this study demonstrates that HSM technique is possible to be applied in non-HSM machine with extra benefits of eliminating semi-finishing operation, reducing tool load for finishing, machining without coolant and producing smaller chip for ease of cleaning. Trans Tech Publications, Switzerland 2014 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/7512/1/fkp-2014-zairul_nizam-Influences_of_Varying_Combination.pdf Mohd Zairulnizam, Mohd Zawawi and Mohd Ali Hanafiah, Shaharudin and Ahmad Rosli, Abdul Manaf (2014) Influences of Varying Combination of Feed Rate and Depth of Cut to Tool Wear Rate and Surface Roughness: High Speed Machining Technique in Non-High Speed Milling Machine. Advanced Materials Research, 903. pp. 194-199. ISSN 1022-6680 (print), 1662-8985 (online) http://www.scientific.net/AMR.903.194 DOI: 10.4028/www.scientific.net/AMR.903.194
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Mohd Zairulnizam, Mohd Zawawi Mohd Ali Hanafiah, Shaharudin Ahmad Rosli, Abdul Manaf Influences of Varying Combination of Feed Rate and Depth of Cut to Tool Wear Rate and Surface Roughness: High Speed Machining Technique in Non-High Speed Milling Machine
description	Machining technique using high spindle speed, high feed rate and shallow depth of cut utilize in High Speed Milling (HSM) machines offer several benefits such as increase of productivity, elimination of secondary and semi-finishing process, reduce tool load and small chips produced. By adjusting some of the machining parameters, non-HSM machine having lower spindle speed and feed rate could also take advantages some of the benefits mentioned above when applying the HSM technique. This experiment investigate the effects of varying combination of depth of cut and feed rate to tool wear rate and surface roughness during end milling of Aluminum and P20 tool steel in dry condition. The criterion for tool wear before it gets rejected is based on maximum flank wear, Vb of 0.6mm. Material removal rate, spindle speed and radial depth of cut are constant in this experiment. After preliminary machining trials, the combination starts with depth of cut of 2mm and feed rate of 45mm/min until the smallest depth of cut and highest feed rate of 0.03mm and 3000mm/min respectively. The obtained result shows that for both materials, feed rate significantly influences the surface roughness value while depth of cut does not as the surface roughness value keep increasing with the increase of feed rate and decreasing depth of cut. Whereas, tool wear rate almost remain unchanged indicates that material removal rate strongly contribute the wear rate. With no significant tool wear rate, this study demonstrates that HSM technique is possible to be applied in non-HSM machine with extra benefits of eliminating semi-finishing operation, reducing tool load for finishing, machining without coolant and producing smaller chip for ease of cleaning.
format	Article
author	Mohd Zairulnizam, Mohd Zawawi Mohd Ali Hanafiah, Shaharudin Ahmad Rosli, Abdul Manaf
author_facet	Mohd Zairulnizam, Mohd Zawawi Mohd Ali Hanafiah, Shaharudin Ahmad Rosli, Abdul Manaf
author_sort	Mohd Zairulnizam, Mohd Zawawi
title	Influences of Varying Combination of Feed Rate and Depth of Cut to Tool Wear Rate and Surface Roughness: High Speed Machining Technique in Non-High Speed Milling Machine
title_short	Influences of Varying Combination of Feed Rate and Depth of Cut to Tool Wear Rate and Surface Roughness: High Speed Machining Technique in Non-High Speed Milling Machine
title_full	Influences of Varying Combination of Feed Rate and Depth of Cut to Tool Wear Rate and Surface Roughness: High Speed Machining Technique in Non-High Speed Milling Machine
title_fullStr	Influences of Varying Combination of Feed Rate and Depth of Cut to Tool Wear Rate and Surface Roughness: High Speed Machining Technique in Non-High Speed Milling Machine
title_full_unstemmed	Influences of Varying Combination of Feed Rate and Depth of Cut to Tool Wear Rate and Surface Roughness: High Speed Machining Technique in Non-High Speed Milling Machine
title_sort	influences of varying combination of feed rate and depth of cut to tool wear rate and surface roughness: high speed machining technique in non-high speed milling machine
publisher	Trans Tech Publications, Switzerland
publishDate	2014
url	http://umpir.ump.edu.my/id/eprint/7512/ http://umpir.ump.edu.my/id/eprint/7512/ http://umpir.ump.edu.my/id/eprint/7512/ http://umpir.ump.edu.my/id/eprint/7512/1/fkp-2014-zairul_nizam-Influences_of_Varying_Combination.pdf
first_indexed	2023-09-18T22:04:11Z
last_indexed	2023-09-18T22:04:11Z
_version_	1777414597436768256

Influences of Varying Combination of Feed Rate and Depth of Cut to Tool Wear Rate and Surface Roughness: High Speed Machining Technique in Non-High Speed Milling Machine

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