Understanding the Evolution of the Microstructure in Melt-Conditioned Direct-Chill Cast Al Alloys

Present work focuses on understanding the solidification mechanism responsible for the grain-refinement in melt-conditioned direct chill (MC-DC) cast Al-alloy. It has been found that the melt-conditioning performed by stirring the liquid above the solidification front using a rotor–stator type melt-...

Full description

Bibliographic Details
Main Author: A. K., Prasada Rao
Format: Article
Language:English
Published: Taylor & Francis 2014
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/6249/
http://umpir.ump.edu.my/id/eprint/6249/
http://umpir.ump.edu.my/id/eprint/6249/
http://umpir.ump.edu.my/id/eprint/6249/1/fkp-2014-Prasada-Understanding_the_Evolution_abs_only.pdf
Description
Summary:Present work focuses on understanding the solidification mechanism responsible for the grain-refinement in melt-conditioned direct chill (MC-DC) cast Al-alloy. It has been found that the melt-conditioning performed by stirring the liquid above the solidification front using a rotor–stator type melt-conditioning device, results in substantial fragmentation of dendrites due to forced convection and thermo-solutal distribution across the billet sump. Results also indicate that an isothermal region is created in the MC-DC regime of the billet sump, which further enhances the nucleation and restricts growth of the α-Al phase. The forced convection together with the solute transport lead to catastrophic dendrite fragmentation.