Implementation of lean practices in small and medium enterprise

This thesis deals with the wastes in a SME company which is PJ Foods Industries Sdn. Bhd. The objective of this study is to apply the lean manufacturing concept, principles and tools to eliminate and reduce the occurred wastes in PJ Foods Industries Sdn. Bhd. Movement waste, waiting waste and motion...

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Main Author: Wan Muhammad Shukri , Wan Zainal Abidin
Format: Undergraduates Project Papers
Language:English
Published: 2008
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/429/
http://umpir.ump.edu.my/id/eprint/429/
http://umpir.ump.edu.my/id/eprint/429/1/Wan_Muhammad_Shukri_Bin_Wan_Zainal_Abidin_3361.pdf
id ump-429
recordtype eprints
spelling ump-4292015-03-03T06:03:19Z http://umpir.ump.edu.my/id/eprint/429/ Implementation of lean practices in small and medium enterprise Wan Muhammad Shukri , Wan Zainal Abidin TS Manufactures This thesis deals with the wastes in a SME company which is PJ Foods Industries Sdn. Bhd. The objective of this study is to apply the lean manufacturing concept, principles and tools to eliminate and reduce the occurred wastes in PJ Foods Industries Sdn. Bhd. Movement waste, waiting waste and motion waste were subject that being studied in this thesis. Several visits have been done and the data were collected through interview, observation, pictures and calculating the current total production time of 7kg fried chicken flour product. Materials flow in the original layout, process maps and simulation on the original layout using Witness Software were used to determine the section or process that has highest idle percentage or wastes. Witness Software was also used to simulate the improvement layout and it was found that the improvements on layout managed to eliminate the movement waste and reducing other existing waste as well as reduce the total production time by 2.31% for every 20 packets. For the inventories of finished products, 5S is the best method to improve and establish better workplace and housekeeping conditions. It is recommended that the suggestions in this thesis be applied in actual condition at PJ Foods Industries Sdn. Bhd in the next stage of the study. 2008-11 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/429/1/Wan_Muhammad_Shukri_Bin_Wan_Zainal_Abidin_3361.pdf Wan Muhammad Shukri , Wan Zainal Abidin (2008) Implementation of lean practices in small and medium enterprise. Faculty of Mechanical Engineering, Universiti Malaysia Pahang . http://iportal.ump.edu.my/lib/item?id=chamo:40695&theme=UMP2
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TS Manufactures
spellingShingle TS Manufactures
Wan Muhammad Shukri , Wan Zainal Abidin
Implementation of lean practices in small and medium enterprise
description This thesis deals with the wastes in a SME company which is PJ Foods Industries Sdn. Bhd. The objective of this study is to apply the lean manufacturing concept, principles and tools to eliminate and reduce the occurred wastes in PJ Foods Industries Sdn. Bhd. Movement waste, waiting waste and motion waste were subject that being studied in this thesis. Several visits have been done and the data were collected through interview, observation, pictures and calculating the current total production time of 7kg fried chicken flour product. Materials flow in the original layout, process maps and simulation on the original layout using Witness Software were used to determine the section or process that has highest idle percentage or wastes. Witness Software was also used to simulate the improvement layout and it was found that the improvements on layout managed to eliminate the movement waste and reducing other existing waste as well as reduce the total production time by 2.31% for every 20 packets. For the inventories of finished products, 5S is the best method to improve and establish better workplace and housekeeping conditions. It is recommended that the suggestions in this thesis be applied in actual condition at PJ Foods Industries Sdn. Bhd in the next stage of the study.
format Undergraduates Project Papers
author Wan Muhammad Shukri , Wan Zainal Abidin
author_facet Wan Muhammad Shukri , Wan Zainal Abidin
author_sort Wan Muhammad Shukri , Wan Zainal Abidin
title Implementation of lean practices in small and medium enterprise
title_short Implementation of lean practices in small and medium enterprise
title_full Implementation of lean practices in small and medium enterprise
title_fullStr Implementation of lean practices in small and medium enterprise
title_full_unstemmed Implementation of lean practices in small and medium enterprise
title_sort implementation of lean practices in small and medium enterprise
publishDate 2008
url http://umpir.ump.edu.my/id/eprint/429/
http://umpir.ump.edu.my/id/eprint/429/
http://umpir.ump.edu.my/id/eprint/429/1/Wan_Muhammad_Shukri_Bin_Wan_Zainal_Abidin_3361.pdf
first_indexed 2023-09-18T21:52:37Z
last_indexed 2023-09-18T21:52:37Z
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