Suppression of Chatter in High Speed Milling Machine Using Spindle Speed Variation Method with Acoustic Feedback PID Controller

High speed milling (HSM) process limited by tool failure and dynamic instabilities due to the influence of relative vibration between tool and workpiece, so called chatter. Chatter vibration literally responsible for lower productivity and poor surface quality. In this project, chatter occurrence du...

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Main Authors:	Suparmaniam, Madan Varmma, A. R., Yusoff
Format:	Article
Language:	English
Published:	Penerbit UMP 2019
Subjects:	TS Manufactures
Online Access:	http://umpir.ump.edu.my/id/eprint/24725/ http://umpir.ump.edu.my/id/eprint/24725/ http://umpir.ump.edu.my/id/eprint/24725/ http://umpir.ump.edu.my/id/eprint/24725/7/Suppression%20of%20Chatter%20in%20High%20Speed%20Milling%20Machine.pdf

id	ump-24725
recordtype	eprints
spelling	ump-247252019-11-21T05:04:09Z http://umpir.ump.edu.my/id/eprint/24725/ Suppression of Chatter in High Speed Milling Machine Using Spindle Speed Variation Method with Acoustic Feedback PID Controller Suparmaniam, Madan Varmma A. R., Yusoff TS Manufactures High speed milling (HSM) process limited by tool failure and dynamic instabilities due to the influence of relative vibration between tool and workpiece, so called chatter. Chatter vibration literally responsible for lower productivity and poor surface quality. In this project, chatter occurrence during machining was suppressed using spindle speed variation (SSV) method via microphone online detection techniques. The initial experiment begins with constant material removal rate (MRR) where varies depth of cut, feedrate and spindle speed were analyzed using time and frequency domain. Then, based on the result, microcontroller based PID algorithm was tested again in active mode. The result shows magnificient differences in frequnecy.This proves that chatter occurrence during machining can be suppressed using spindle speed variation method with microphone feedback PID controller. This also offers high speed milling usage industries with extra benefits of high productivity and can conserve time and money. Moreover, this method could enable providing high efficiency, accuracy, quality of final workpieces and eliminates semi- finishing process. Penerbit UMP 2019 Article PeerReviewed pdf en cc_by_nc_4 http://umpir.ump.edu.my/id/eprint/24725/7/Suppression%20of%20Chatter%20in%20High%20Speed%20Milling%20Machine.pdf Suparmaniam, Madan Varmma and A. R., Yusoff (2019) Suppression of Chatter in High Speed Milling Machine Using Spindle Speed Variation Method with Acoustic Feedback PID Controller. Mekatronika - Journal of Intelligent Manufacturing & Mechatronics, 1 (1). pp. 21-26. ISSN 2637-0883 http://journal.ump.edu.my/mekatronika/article/view/156 https://doi.org/10.15282/mekatronika.v1i1.156
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TS Manufactures
spellingShingle	TS Manufactures Suparmaniam, Madan Varmma A. R., Yusoff Suppression of Chatter in High Speed Milling Machine Using Spindle Speed Variation Method with Acoustic Feedback PID Controller
description	High speed milling (HSM) process limited by tool failure and dynamic instabilities due to the influence of relative vibration between tool and workpiece, so called chatter. Chatter vibration literally responsible for lower productivity and poor surface quality. In this project, chatter occurrence during machining was suppressed using spindle speed variation (SSV) method via microphone online detection techniques. The initial experiment begins with constant material removal rate (MRR) where varies depth of cut, feedrate and spindle speed were analyzed using time and frequency domain. Then, based on the result, microcontroller based PID algorithm was tested again in active mode. The result shows magnificient differences in frequnecy.This proves that chatter occurrence during machining can be suppressed using spindle speed variation method with microphone feedback PID controller. This also offers high speed milling usage industries with extra benefits of high productivity and can conserve time and money. Moreover, this method could enable providing high efficiency, accuracy, quality of final workpieces and eliminates semi- finishing process.
format	Article
author	Suparmaniam, Madan Varmma A. R., Yusoff
author_facet	Suparmaniam, Madan Varmma A. R., Yusoff
author_sort	Suparmaniam, Madan Varmma
title	Suppression of Chatter in High Speed Milling Machine Using Spindle Speed Variation Method with Acoustic Feedback PID Controller
title_short	Suppression of Chatter in High Speed Milling Machine Using Spindle Speed Variation Method with Acoustic Feedback PID Controller
title_full	Suppression of Chatter in High Speed Milling Machine Using Spindle Speed Variation Method with Acoustic Feedback PID Controller
title_fullStr	Suppression of Chatter in High Speed Milling Machine Using Spindle Speed Variation Method with Acoustic Feedback PID Controller
title_full_unstemmed	Suppression of Chatter in High Speed Milling Machine Using Spindle Speed Variation Method with Acoustic Feedback PID Controller
title_sort	suppression of chatter in high speed milling machine using spindle speed variation method with acoustic feedback pid controller
publisher	Penerbit UMP
publishDate	2019
url	http://umpir.ump.edu.my/id/eprint/24725/ http://umpir.ump.edu.my/id/eprint/24725/ http://umpir.ump.edu.my/id/eprint/24725/ http://umpir.ump.edu.my/id/eprint/24725/7/Suppression%20of%20Chatter%20in%20High%20Speed%20Milling%20Machine.pdf
first_indexed	2023-09-18T22:37:36Z
last_indexed	2023-09-18T22:37:36Z
_version_	1777416699671216128

Suppression of Chatter in High Speed Milling Machine Using Spindle Speed Variation Method with Acoustic Feedback PID Controller

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