A comparative study on performance of CBN inserts when turning steel under dry and wet conditions

Cutting fluids is the most unsustainable components of machining processes, it is negatively impacting on the environmental and additional energy required. Due to its high strength and corrosion resistance, the machinability of stainless steel has attracted considerable interest. This study aims to...

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Main Authors: Bagaber, Salem Abdullah, A. R., Yusoff
Format: Conference or Workshop Item
Language:English
Published: IOP Publishing 2017
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/24054/
http://umpir.ump.edu.my/id/eprint/24054/
http://umpir.ump.edu.my/id/eprint/24054/1/A%20comparative%20study%20on%20performance%20of%20CBN%20inserts.pdf
id ump-24054
recordtype eprints
spelling ump-240542019-10-15T08:04:04Z http://umpir.ump.edu.my/id/eprint/24054/ A comparative study on performance of CBN inserts when turning steel under dry and wet conditions Bagaber, Salem Abdullah A. R., Yusoff TS Manufactures Cutting fluids is the most unsustainable components of machining processes, it is negatively impacting on the environmental and additional energy required. Due to its high strength and corrosion resistance, the machinability of stainless steel has attracted considerable interest. This study aims to evaluate performance of cubic boron nitride (CBN) inserts for the machining parameters includes the power consumption and surface roughness. Due to the high single cutting-edge cost of CBN, the performance of significant is importance for hard finish turning. The present work also deals with a comparative study on power consumption and surface roughness under dry and flood conditions. Turning process of the stainless steel 316 was performed. A response surface methodology based box-behnken design (BBD) was utilized for statistical analysis. The optimum process parameters are determined as the overall performance index. The comparison study has been done between dry and wet stainless-steel cut in terms of minimum value of energy and surface roughness. The result shows the stainless still can be machined under dry condition with 18.57% improvement of power consumption and acceptable quality compare to the wet cutting. The CBN tools under dry cutting stainless steel can be used to reduce the environment impacts in terms of no cutting fluid use and less energy required which is effected in machining productivity and profit. IOP Publishing 2017 Conference or Workshop Item PeerReviewed pdf en cc_by http://umpir.ump.edu.my/id/eprint/24054/1/A%20comparative%20study%20on%20performance%20of%20CBN%20inserts.pdf Bagaber, Salem Abdullah and A. R., Yusoff (2017) A comparative study on performance of CBN inserts when turning steel under dry and wet conditions. In: IOP Conference Series: Materials Science and Engineering, 4th International Conference on Mechanical Engineering Research (ICMER2017), 1-2 August 2017 , Kuantan, Pahang, Malaysia. pp. 1-11., 257 (012041). ISSN 1757-899X https://doi.org/10.1088/1757-899X/257/1/012041
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TS Manufactures
spellingShingle TS Manufactures
Bagaber, Salem Abdullah
A. R., Yusoff
A comparative study on performance of CBN inserts when turning steel under dry and wet conditions
description Cutting fluids is the most unsustainable components of machining processes, it is negatively impacting on the environmental and additional energy required. Due to its high strength and corrosion resistance, the machinability of stainless steel has attracted considerable interest. This study aims to evaluate performance of cubic boron nitride (CBN) inserts for the machining parameters includes the power consumption and surface roughness. Due to the high single cutting-edge cost of CBN, the performance of significant is importance for hard finish turning. The present work also deals with a comparative study on power consumption and surface roughness under dry and flood conditions. Turning process of the stainless steel 316 was performed. A response surface methodology based box-behnken design (BBD) was utilized for statistical analysis. The optimum process parameters are determined as the overall performance index. The comparison study has been done between dry and wet stainless-steel cut in terms of minimum value of energy and surface roughness. The result shows the stainless still can be machined under dry condition with 18.57% improvement of power consumption and acceptable quality compare to the wet cutting. The CBN tools under dry cutting stainless steel can be used to reduce the environment impacts in terms of no cutting fluid use and less energy required which is effected in machining productivity and profit.
format Conference or Workshop Item
author Bagaber, Salem Abdullah
A. R., Yusoff
author_facet Bagaber, Salem Abdullah
A. R., Yusoff
author_sort Bagaber, Salem Abdullah
title A comparative study on performance of CBN inserts when turning steel under dry and wet conditions
title_short A comparative study on performance of CBN inserts when turning steel under dry and wet conditions
title_full A comparative study on performance of CBN inserts when turning steel under dry and wet conditions
title_fullStr A comparative study on performance of CBN inserts when turning steel under dry and wet conditions
title_full_unstemmed A comparative study on performance of CBN inserts when turning steel under dry and wet conditions
title_sort comparative study on performance of cbn inserts when turning steel under dry and wet conditions
publisher IOP Publishing
publishDate 2017
url http://umpir.ump.edu.my/id/eprint/24054/
http://umpir.ump.edu.my/id/eprint/24054/
http://umpir.ump.edu.my/id/eprint/24054/1/A%20comparative%20study%20on%20performance%20of%20CBN%20inserts.pdf
first_indexed 2023-09-18T22:36:14Z
last_indexed 2023-09-18T22:36:14Z
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