Machining performance of vegetable oil with phosphonium- and ammonium-based ionic liquids via MQL technique

Thermo-mechanical loads are the main factor that influences the tool wear and product surfaces during machining processes. Lubrication in metal cutting is an effective medium to reduce frictional forces and wear on the tool-workpiece interfaces. On this regards, the advantages of using refined bio-b...

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Main Authors:	Amiril Sahab, Abdul Sani, Erween, Abd Rahim, Safian, Sharif, Hiroyuki, Sasahara
Format:	Article
Published:	Elsevier 2019
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://umpir.ump.edu.my/id/eprint/22529/ http://umpir.ump.edu.my/id/eprint/22529/ http://umpir.ump.edu.my/id/eprint/22529/

id	ump-22529
recordtype	eprints
spelling	ump-225292019-03-14T02:56:08Z http://umpir.ump.edu.my/id/eprint/22529/ Machining performance of vegetable oil with phosphonium- and ammonium-based ionic liquids via MQL technique Amiril Sahab, Abdul Sani Erween, Abd Rahim Safian, Sharif Hiroyuki, Sasahara TJ Mechanical engineering and machinery Thermo-mechanical loads are the main factor that influences the tool wear and product surfaces during machining processes. Lubrication in metal cutting is an effective medium to reduce frictional forces and wear on the tool-workpiece interfaces. On this regards, the advantages of using refined bio-based metalworking fluids (MWFs) with the presence of low toxic, biocompatible and oil-miscible ionic liquids (ILs) additives ([N1,8,8,8][NTf2] (AIL) & [P6,6,6,14][(iC8)2PO2] (PIL)) at nominal weight concentrations of 1, 5 and 10% are explored during orthogonal cutting of AISI 1045 steel. Accordingly, the lubricants are supplied via minimum quantity lubrication (MQL) technique and comparative studies are conducted against the performance of the neat modified Jatropha-based lubricant (MJO) and commercially available synthetic ester-based MQL cutting fluid (SE). The combination of mist supply of the MJOs during machining have a great impact on cleaner production that eliminates the excessive usage of fluids and supports the utilization of environmentally friendly chemicals. This work extends the application of a minute quantity of fully miscible ILs in polar vegetable-based MWF which proven to provide a significant improvement on the lubrication effect of the MJO. MJOþAIL10% and MJOþPIL1% showed the best cutting performance amongst all lubricant mixtures with reduction of cutting forces and specific cutting energy by 4 to 5%, cutting temperatures by 7 to 10%, friction coefficient by 2 to 3%, tool-chip contact length by 8 to 11%, chip thickness by 22 to 25%, friction angle by 1 to 2% and increased shear angle by 25 to 29% compared to the SE. Besides, the effect of low friction and reduced cutting forces produced lower specific cutting energy that promotes “greener” and more sustainable working environment. Elsevier 2019 Article PeerReviewed Amiril Sahab, Abdul Sani and Erween, Abd Rahim and Safian, Sharif and Hiroyuki, Sasahara (2019) Machining performance of vegetable oil with phosphonium- and ammonium-based ionic liquids via MQL technique. Journal of Cleaner Production, 209. pp. 947-964. ISSN 0959-6526 (Print); 1879-1786 (Online) (In Press) https://doi.org/10.1016/j.jclepro.2018.10.317 10.1016/j.jclepro.2018.10.317
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Amiril Sahab, Abdul Sani Erween, Abd Rahim Safian, Sharif Hiroyuki, Sasahara Machining performance of vegetable oil with phosphonium- and ammonium-based ionic liquids via MQL technique
description	Thermo-mechanical loads are the main factor that influences the tool wear and product surfaces during machining processes. Lubrication in metal cutting is an effective medium to reduce frictional forces and wear on the tool-workpiece interfaces. On this regards, the advantages of using refined bio-based metalworking fluids (MWFs) with the presence of low toxic, biocompatible and oil-miscible ionic liquids (ILs) additives ([N1,8,8,8][NTf2] (AIL) & [P6,6,6,14][(iC8)2PO2] (PIL)) at nominal weight concentrations of 1, 5 and 10% are explored during orthogonal cutting of AISI 1045 steel. Accordingly, the lubricants are supplied via minimum quantity lubrication (MQL) technique and comparative studies are conducted against the performance of the neat modified Jatropha-based lubricant (MJO) and commercially available synthetic ester-based MQL cutting fluid (SE). The combination of mist supply of the MJOs during machining have a great impact on cleaner production that eliminates the excessive usage of fluids and supports the utilization of environmentally friendly chemicals. This work extends the application of a minute quantity of fully miscible ILs in polar vegetable-based MWF which proven to provide a significant improvement on the lubrication effect of the MJO. MJOþAIL10% and MJOþPIL1% showed the best cutting performance amongst all lubricant mixtures with reduction of cutting forces and specific cutting energy by 4 to 5%, cutting temperatures by 7 to 10%, friction coefficient by 2 to 3%, tool-chip contact length by 8 to 11%, chip thickness by 22 to 25%, friction angle by 1 to 2% and increased shear angle by 25 to 29% compared to the SE. Besides, the effect of low friction and reduced cutting forces produced lower specific cutting energy that promotes “greener” and more sustainable working environment.
format	Article
author	Amiril Sahab, Abdul Sani Erween, Abd Rahim Safian, Sharif Hiroyuki, Sasahara
author_facet	Amiril Sahab, Abdul Sani Erween, Abd Rahim Safian, Sharif Hiroyuki, Sasahara
author_sort	Amiril Sahab, Abdul Sani
title	Machining performance of vegetable oil with phosphonium- and ammonium-based ionic liquids via MQL technique
title_short	Machining performance of vegetable oil with phosphonium- and ammonium-based ionic liquids via MQL technique
title_full	Machining performance of vegetable oil with phosphonium- and ammonium-based ionic liquids via MQL technique
title_fullStr	Machining performance of vegetable oil with phosphonium- and ammonium-based ionic liquids via MQL technique
title_full_unstemmed	Machining performance of vegetable oil with phosphonium- and ammonium-based ionic liquids via MQL technique
title_sort	machining performance of vegetable oil with phosphonium- and ammonium-based ionic liquids via mql technique
publisher	Elsevier
publishDate	2019
url	http://umpir.ump.edu.my/id/eprint/22529/ http://umpir.ump.edu.my/id/eprint/22529/ http://umpir.ump.edu.my/id/eprint/22529/
first_indexed	2023-09-18T22:33:35Z
last_indexed	2023-09-18T22:33:35Z
_version_	1777416447218155520

Machining performance of vegetable oil with phosphonium- and ammonium-based ionic liquids via MQL technique

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