Effect of Dry Cutting on Force and Tool Life when Machining Aerospace Material

Cutting fluids, usually in the form of a liquid, are applied to the chip formation zone in order to improve the cutting conditions. Cutting fluid can be expensive and represents a biological and environmental hazard that requires proper recycling and disposal, thus adding to the cost of the machinin...

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Main Authors:	K., Kadirgama, M. M., Noor, M. M., Rahman, R. A., Bakar
Format:	Article
Language:	English
Published:	2010
Subjects:	TJ Mechanical engineering and machinery TS Manufactures
Online Access:	http://umpir.ump.edu.my/id/eprint/2225/ http://umpir.ump.edu.my/id/eprint/2225/2/Effect_of_Dry_Cutting_on_Force_and_Tool_Life_When_Machining_Aerospace_Material.pdf

id	ump-2225
recordtype	eprints
spelling	ump-22252018-01-25T04:20:13Z http://umpir.ump.edu.my/id/eprint/2225/ Effect of Dry Cutting on Force and Tool Life when Machining Aerospace Material K., Kadirgama M. M., Noor M. M., Rahman R. A., Bakar TJ Mechanical engineering and machinery TS Manufactures Cutting fluids, usually in the form of a liquid, are applied to the chip formation zone in order to improve the cutting conditions. Cutting fluid can be expensive and represents a biological and environmental hazard that requires proper recycling and disposal, thus adding to the cost of the machining operation. For these reasons dry cutting or dry machining has become an increasingly important approach; in dry machining no coolant or lubricant is used. This paper discussed the effect of the dry cutting on cutting force and tool life when machining aerospace materials (Haynes 242) with using two different coated carbide cutting tools (TiAlN and TiN/MT-TiCN/TiN). Response surface method (RSM) was used to minimize the number of experiments. ParTiAlN Swarm Optimisation (PSO) models were developed to optimize the machining parameters (cutting speed, federate and axial depth) and obtain the optimum cutting force and tool life. It observed that carbide cutting tool coated with TiAlN performed better in dry cutting compared with TiN/MT-TiCN/TiN. On other hand, TiAlN performed more superior with using of 100 % water soluble coolant. Due to the high temperature produced by aerospace materials, the cutting tool still required lubricant to sustain the heat transfer from the workpiece. 2010 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/2225/2/Effect_of_Dry_Cutting_on_Force_and_Tool_Life_When_Machining_Aerospace_Material.pdf K., Kadirgama and M. M., Noor and M. M., Rahman and R. A., Bakar (2010) Effect of Dry Cutting on Force and Tool Life when Machining Aerospace Material. International Journal of Mechanical and Materials Engineering, 1 (2).
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TJ Mechanical engineering and machinery TS Manufactures
spellingShingle	TJ Mechanical engineering and machinery TS Manufactures K., Kadirgama M. M., Noor M. M., Rahman R. A., Bakar Effect of Dry Cutting on Force and Tool Life when Machining Aerospace Material
description	Cutting fluids, usually in the form of a liquid, are applied to the chip formation zone in order to improve the cutting conditions. Cutting fluid can be expensive and represents a biological and environmental hazard that requires proper recycling and disposal, thus adding to the cost of the machining operation. For these reasons dry cutting or dry machining has become an increasingly important approach; in dry machining no coolant or lubricant is used. This paper discussed the effect of the dry cutting on cutting force and tool life when machining aerospace materials (Haynes 242) with using two different coated carbide cutting tools (TiAlN and TiN/MT-TiCN/TiN). Response surface method (RSM) was used to minimize the number of experiments. ParTiAlN Swarm Optimisation (PSO) models were developed to optimize the machining parameters (cutting speed, federate and axial depth) and obtain the optimum cutting force and tool life. It observed that carbide cutting tool coated with TiAlN performed better in dry cutting compared with TiN/MT-TiCN/TiN. On other hand, TiAlN performed more superior with using of 100 % water soluble coolant. Due to the high temperature produced by aerospace materials, the cutting tool still required lubricant to sustain the heat transfer from the workpiece.
format	Article
author	K., Kadirgama M. M., Noor M. M., Rahman R. A., Bakar
author_facet	K., Kadirgama M. M., Noor M. M., Rahman R. A., Bakar
author_sort	K., Kadirgama
title	Effect of Dry Cutting on Force and Tool Life when Machining Aerospace Material
title_short	Effect of Dry Cutting on Force and Tool Life when Machining Aerospace Material
title_full	Effect of Dry Cutting on Force and Tool Life when Machining Aerospace Material
title_fullStr	Effect of Dry Cutting on Force and Tool Life when Machining Aerospace Material
title_full_unstemmed	Effect of Dry Cutting on Force and Tool Life when Machining Aerospace Material
title_sort	effect of dry cutting on force and tool life when machining aerospace material
publishDate	2010
url	http://umpir.ump.edu.my/id/eprint/2225/ http://umpir.ump.edu.my/id/eprint/2225/2/Effect_of_Dry_Cutting_on_Force_and_Tool_Life_When_Machining_Aerospace_Material.pdf
first_indexed	2023-09-18T21:55:50Z
last_indexed	2023-09-18T21:55:50Z
_version_	1777414071932420096

Effect of Dry Cutting on Force and Tool Life when Machining Aerospace Material

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