Physical Evaluations of Co-Cr-Mo Parts Processed using Different Additive Manufacturing Techniques

In recent years, additive manufacturing with highly design customization has gained an important technique for fabrication in aerospace and medical fields. Despite the ability of the process to produce complex components with highly controlled architecture geometrical features, maintaining the part...

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Main Authors: S. A., Che Ghani, Siti Rohaida, Mohamed, W. S., Wan Harun, Nor Aida Zuraimi, Md Noar
Format: Conference or Workshop Item
Language:English
Published: AIP Publishing 2017
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/19648/
http://umpir.ump.edu.my/id/eprint/19648/
http://umpir.ump.edu.my/id/eprint/19648/
http://umpir.ump.edu.my/id/eprint/19648/7/Physical%20evaluations%20of%20Co-Cr-Mo%20parts%20processed%20using%20different-fkm-2017-1.pdf
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spelling ump-196482018-07-20T03:07:10Z http://umpir.ump.edu.my/id/eprint/19648/ Physical Evaluations of Co-Cr-Mo Parts Processed using Different Additive Manufacturing Techniques S. A., Che Ghani Siti Rohaida, Mohamed W. S., Wan Harun Nor Aida Zuraimi, Md Noar Q Science (General) TJ Mechanical engineering and machinery In recent years, additive manufacturing with highly design customization has gained an important technique for fabrication in aerospace and medical fields. Despite the ability of the process to produce complex components with highly controlled architecture geometrical features, maintaining the part’s accuracy, ability to fabricate fully functional high density components and inferior surfaces quality are the major obstacles in producing final parts using additive manufacturing for any selected application. This study aims to evaluate the physical properties of cobalt chrome molybdenum (Co-Cr-Mo) alloys parts fabricated by different additive manufacturing techniques. The full dense Co-CrMo parts were produced by Selective Laser Melting (SLM) and Direct Metal Laser Sintering (DMLS) with default process parameters. The density and relative density of samples were calculated using Archimedes’ principle while the surface roughness on the top and side surface was measured using surface profiler. The roughness average (Ra) for top surface for SLM produced parts is 3.4 µm while 2.83 µm for DMLS produced parts. The Ra for side surfaces for SLM produced parts is 4.57 µm while 9.0 µm for DMLS produced parts. The higher Ra values on side surfaces compared to the top faces for both manufacturing techniques was due to the balling effect phenomenon. The yield relative density for both Co-Cr-Mo parts produced by SLM and DMLS are 99.3%. Higher energy density has influence the higher density of produced samples by SLM and DMLS processes. The findings of this work demonstrated that SLM and DMLS process with default process parameters have effectively produced full dense parts of Co-Cr-Mo with high density, good agreement of geometrical accuracy and better surface finish. Despite of both manufacturing process yield that produced components with higher density, the current finding shows that SLM technique could produce components with smoother surface quality compared to DMLS process with default parameters. AIP Publishing 2017 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/19648/7/Physical%20evaluations%20of%20Co-Cr-Mo%20parts%20processed%20using%20different-fkm-2017-1.pdf S. A., Che Ghani and Siti Rohaida, Mohamed and W. S., Wan Harun and Nor Aida Zuraimi, Md Noar (2017) Physical Evaluations of Co-Cr-Mo Parts Processed using Different Additive Manufacturing Techniques. In: AIP Conference Proceedings: Proceedings of the 3rd Advanced Materials Conference 2016 (3rd AMC 2016), 28-29 November 2016 , Langkawi, Malaysia. pp. 1-6., 1901 (100001). ISBN 978-0-7354-1589-8 https://doi.org/10.1063/1.5010523 doi: 10.1063/1.5010523
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic Q Science (General)
TJ Mechanical engineering and machinery
spellingShingle Q Science (General)
TJ Mechanical engineering and machinery
S. A., Che Ghani
Siti Rohaida, Mohamed
W. S., Wan Harun
Nor Aida Zuraimi, Md Noar
Physical Evaluations of Co-Cr-Mo Parts Processed using Different Additive Manufacturing Techniques
description In recent years, additive manufacturing with highly design customization has gained an important technique for fabrication in aerospace and medical fields. Despite the ability of the process to produce complex components with highly controlled architecture geometrical features, maintaining the part’s accuracy, ability to fabricate fully functional high density components and inferior surfaces quality are the major obstacles in producing final parts using additive manufacturing for any selected application. This study aims to evaluate the physical properties of cobalt chrome molybdenum (Co-Cr-Mo) alloys parts fabricated by different additive manufacturing techniques. The full dense Co-CrMo parts were produced by Selective Laser Melting (SLM) and Direct Metal Laser Sintering (DMLS) with default process parameters. The density and relative density of samples were calculated using Archimedes’ principle while the surface roughness on the top and side surface was measured using surface profiler. The roughness average (Ra) for top surface for SLM produced parts is 3.4 µm while 2.83 µm for DMLS produced parts. The Ra for side surfaces for SLM produced parts is 4.57 µm while 9.0 µm for DMLS produced parts. The higher Ra values on side surfaces compared to the top faces for both manufacturing techniques was due to the balling effect phenomenon. The yield relative density for both Co-Cr-Mo parts produced by SLM and DMLS are 99.3%. Higher energy density has influence the higher density of produced samples by SLM and DMLS processes. The findings of this work demonstrated that SLM and DMLS process with default process parameters have effectively produced full dense parts of Co-Cr-Mo with high density, good agreement of geometrical accuracy and better surface finish. Despite of both manufacturing process yield that produced components with higher density, the current finding shows that SLM technique could produce components with smoother surface quality compared to DMLS process with default parameters.
format Conference or Workshop Item
author S. A., Che Ghani
Siti Rohaida, Mohamed
W. S., Wan Harun
Nor Aida Zuraimi, Md Noar
author_facet S. A., Che Ghani
Siti Rohaida, Mohamed
W. S., Wan Harun
Nor Aida Zuraimi, Md Noar
author_sort S. A., Che Ghani
title Physical Evaluations of Co-Cr-Mo Parts Processed using Different Additive Manufacturing Techniques
title_short Physical Evaluations of Co-Cr-Mo Parts Processed using Different Additive Manufacturing Techniques
title_full Physical Evaluations of Co-Cr-Mo Parts Processed using Different Additive Manufacturing Techniques
title_fullStr Physical Evaluations of Co-Cr-Mo Parts Processed using Different Additive Manufacturing Techniques
title_full_unstemmed Physical Evaluations of Co-Cr-Mo Parts Processed using Different Additive Manufacturing Techniques
title_sort physical evaluations of co-cr-mo parts processed using different additive manufacturing techniques
publisher AIP Publishing
publishDate 2017
url http://umpir.ump.edu.my/id/eprint/19648/
http://umpir.ump.edu.my/id/eprint/19648/
http://umpir.ump.edu.my/id/eprint/19648/
http://umpir.ump.edu.my/id/eprint/19648/7/Physical%20evaluations%20of%20Co-Cr-Mo%20parts%20processed%20using%20different-fkm-2017-1.pdf
first_indexed 2023-09-18T22:28:07Z
last_indexed 2023-09-18T22:28:07Z
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