Lean manufacturing implementation for low volume car production

The purpose of this project is to analyze the implementing of the lean methodology to low volume car production. There are many problem occurs at the production line such as breakdown of the machine. The project has started with identifying problem at the AMM plant focus at the Trim and Finale Depar...

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Main Author: Shuhairy, Said
Format: Undergraduates Project Papers
Language:English
Published: 2008
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/177/
http://umpir.ump.edu.my/id/eprint/177/
http://umpir.ump.edu.my/id/eprint/177/1/Project_Shuhairy_Said.pdf
id ump-177
recordtype eprints
spelling ump-1772015-03-03T06:01:46Z http://umpir.ump.edu.my/id/eprint/177/ Lean manufacturing implementation for low volume car production Shuhairy, Said TS Manufactures The purpose of this project is to analyze the implementing of the lean methodology to low volume car production. There are many problem occurs at the production line such as breakdown of the machine. The project has started with identifying problem at the AMM plant focus at the Trim and Finale Department. Then, the data has been analyzed by using Total Quality Management Tools such as fishbone diagram and Pareto chart. From the analysis, the main problem is come from two type of the machine which is the mount lift and overhead pulley. The losses will affect the losses to the company. Some lean tools are suggested to overcome the problems which are Total Productive Maintenance (TPM), Standardized Work, Continuous Improvement, 5S and others. There are the advantages of applying lean methodology to the car production such as increase worker’s discipline, eliminate the waste, and improve the quality of the product and others. There are some limitation of applying the lean methodology such as setup cost, cooperation within the administrator and operator and the company rules and policy. By applying the lean tools, the problem can be minimized and gain the high profit at the same time. The lean tools only can be suggested without implementation because of the rules and policy of the company. 2008-11 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/177/1/Project_Shuhairy_Said.pdf Shuhairy, Said (2008) Lean manufacturing implementation for low volume car production. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:41256&theme=UMP2
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TS Manufactures
spellingShingle TS Manufactures
Shuhairy, Said
Lean manufacturing implementation for low volume car production
description The purpose of this project is to analyze the implementing of the lean methodology to low volume car production. There are many problem occurs at the production line such as breakdown of the machine. The project has started with identifying problem at the AMM plant focus at the Trim and Finale Department. Then, the data has been analyzed by using Total Quality Management Tools such as fishbone diagram and Pareto chart. From the analysis, the main problem is come from two type of the machine which is the mount lift and overhead pulley. The losses will affect the losses to the company. Some lean tools are suggested to overcome the problems which are Total Productive Maintenance (TPM), Standardized Work, Continuous Improvement, 5S and others. There are the advantages of applying lean methodology to the car production such as increase worker’s discipline, eliminate the waste, and improve the quality of the product and others. There are some limitation of applying the lean methodology such as setup cost, cooperation within the administrator and operator and the company rules and policy. By applying the lean tools, the problem can be minimized and gain the high profit at the same time. The lean tools only can be suggested without implementation because of the rules and policy of the company.
format Undergraduates Project Papers
author Shuhairy, Said
author_facet Shuhairy, Said
author_sort Shuhairy, Said
title Lean manufacturing implementation for low volume car production
title_short Lean manufacturing implementation for low volume car production
title_full Lean manufacturing implementation for low volume car production
title_fullStr Lean manufacturing implementation for low volume car production
title_full_unstemmed Lean manufacturing implementation for low volume car production
title_sort lean manufacturing implementation for low volume car production
publishDate 2008
url http://umpir.ump.edu.my/id/eprint/177/
http://umpir.ump.edu.my/id/eprint/177/
http://umpir.ump.edu.my/id/eprint/177/1/Project_Shuhairy_Said.pdf
first_indexed 2023-09-18T21:52:05Z
last_indexed 2023-09-18T21:52:05Z
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