Cost reduction study of automotive part using DFA method : rear lamp

This thesis deals with the study of assembly analysis of the rear lamp of a car by using Boothroyd Dewhurst DFA method and Hitachi AEM DFA method. The design for assembly of the rear lamp is analyzed based on design efficiency for both methods and the options available are suggested, analyzed and co...

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Main Author: Mohd Hafizi, Nawi
Format: Undergraduates Project Papers
Language:English
Published: 2010
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/1545/
http://umpir.ump.edu.my/id/eprint/1545/
http://umpir.ump.edu.my/id/eprint/1545/1/Mohd_Hafizi_Nawi_%28_CD_5094_%29.pdf
id ump-1545
recordtype eprints
spelling ump-15452015-03-03T07:51:42Z http://umpir.ump.edu.my/id/eprint/1545/ Cost reduction study of automotive part using DFA method : rear lamp Mohd Hafizi, Nawi TL Motor vehicles. Aeronautics. Astronautics This thesis deals with the study of assembly analysis of the rear lamp of a car by using Boothroyd Dewhurst DFA method and Hitachi AEM DFA method. The design for assembly of the rear lamp is analyzed based on design efficiency for both methods and the options available are suggested, analyzed and compared with the original design of the rear lamp. The project aimed to reduce the assembly cost of the rear lamp due to the production cost of the rear lamp in industries is high and the demand for the product is increased. From the result and discussion of this thesis, option 3 is the best option for the redesign of the rear lamp. For Boothroyd DFA method, design efficiency for option 3 is 65.7% while the original design efficiency is 48.9% and the design efficiency increased by 16.8%. Then, for Hitachi AEM DFA method, the design efficiency for option 3 is 83.3% while the original design efficiency is 75.7% and the design efficiency increased by 7.6%. The option of redesign with the higher percentage value of design efficiency is selected as the best design in term of its assembly efficiency. 2010-12 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/1545/1/Mohd_Hafizi_Nawi_%28_CD_5094_%29.pdf Mohd Hafizi, Nawi (2010) Cost reduction study of automotive part using DFA method : rear lamp. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:52805&theme=UMP2
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TL Motor vehicles. Aeronautics. Astronautics
spellingShingle TL Motor vehicles. Aeronautics. Astronautics
Mohd Hafizi, Nawi
Cost reduction study of automotive part using DFA method : rear lamp
description This thesis deals with the study of assembly analysis of the rear lamp of a car by using Boothroyd Dewhurst DFA method and Hitachi AEM DFA method. The design for assembly of the rear lamp is analyzed based on design efficiency for both methods and the options available are suggested, analyzed and compared with the original design of the rear lamp. The project aimed to reduce the assembly cost of the rear lamp due to the production cost of the rear lamp in industries is high and the demand for the product is increased. From the result and discussion of this thesis, option 3 is the best option for the redesign of the rear lamp. For Boothroyd DFA method, design efficiency for option 3 is 65.7% while the original design efficiency is 48.9% and the design efficiency increased by 16.8%. Then, for Hitachi AEM DFA method, the design efficiency for option 3 is 83.3% while the original design efficiency is 75.7% and the design efficiency increased by 7.6%. The option of redesign with the higher percentage value of design efficiency is selected as the best design in term of its assembly efficiency.
format Undergraduates Project Papers
author Mohd Hafizi, Nawi
author_facet Mohd Hafizi, Nawi
author_sort Mohd Hafizi, Nawi
title Cost reduction study of automotive part using DFA method : rear lamp
title_short Cost reduction study of automotive part using DFA method : rear lamp
title_full Cost reduction study of automotive part using DFA method : rear lamp
title_fullStr Cost reduction study of automotive part using DFA method : rear lamp
title_full_unstemmed Cost reduction study of automotive part using DFA method : rear lamp
title_sort cost reduction study of automotive part using dfa method : rear lamp
publishDate 2010
url http://umpir.ump.edu.my/id/eprint/1545/
http://umpir.ump.edu.my/id/eprint/1545/
http://umpir.ump.edu.my/id/eprint/1545/1/Mohd_Hafizi_Nawi_%28_CD_5094_%29.pdf
first_indexed 2023-09-18T21:54:46Z
last_indexed 2023-09-18T21:54:46Z
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