Effect of aluminum oxide and silicon carbide abrasive type on stainless steel ground surface integrity

High surface qualities of stainless steel product are important because the applications of stainless steel are wide in industry such as food storage, surgery tools and many more. Grinding process can produce stainless steel product with high surface quality. Grinding is an abrasive machining proces...

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Main Author:	Mohd Syakir, Abdul Rahman
Format:	Undergraduates Project Papers
Language:	English
Published:	2010
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://umpir.ump.edu.my/id/eprint/1483/ http://umpir.ump.edu.my/id/eprint/1483/ http://umpir.ump.edu.my/id/eprint/1483/1/Mohd_Syakir_Abdul_Rahman_%28_CD_5029_%29.pdf

id	ump-1483
recordtype	eprints
spelling	ump-14832015-03-03T07:51:21Z http://umpir.ump.edu.my/id/eprint/1483/ Effect of aluminum oxide and silicon carbide abrasive type on stainless steel ground surface integrity Mohd Syakir, Abdul Rahman TJ Mechanical engineering and machinery High surface qualities of stainless steel product are important because the applications of stainless steel are wide in industry such as food storage, surgery tools and many more. Grinding process can produce stainless steel product with high surface quality. Grinding is an abrasive machining process that can machine up to ±0.0025 mm tolerance. Grinding is also a surface finishing process that used to improve surface finish and tighten the tolerance of a product. This study focused on the determination of the effect of Aluminum Oxide and Silicon Carbide grinder wheel on the stainless steel surface integrity. Besides that, the relation of the depth of cut and the cutting fluid usage with the crack length and surface roughness are determined. Optimum parameter that contributes to the better surface roughness and less crack length observed. The interaction among them then investigated and analyzed using ANOVA. Mixed Taguchi design of experiments approach used since there are multiple factors of parameters with multiple levels. From the result, ANOVA analysis will be carried out. Experimental results show that coolant usage is optimum in reducing the surface roughness. The interaction of coolant with the depth of cut indicates that coolant can improve surface roughness and extend the level of depth of cut. Meanwhile, crack length and it tendency to occur are less when the depth of cut are less because less residual stress and heat generated. Surface integrity of grinded stainless steel with the Aluminum Oxide grinder wheel is better comparing with the Silicon Carbide grinder wheel. The grindability of stainless steel workpiece materials was found to increase substaintially by using the Aluminum Oxide grinder wheels. 2010-12 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/1483/1/Mohd_Syakir_Abdul_Rahman_%28_CD_5029_%29.pdf Mohd Syakir, Abdul Rahman (2010) Effect of aluminum oxide and silicon carbide abrasive type on stainless steel ground surface integrity. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:52410&theme=UMP2
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Mohd Syakir, Abdul Rahman Effect of aluminum oxide and silicon carbide abrasive type on stainless steel ground surface integrity
description	High surface qualities of stainless steel product are important because the applications of stainless steel are wide in industry such as food storage, surgery tools and many more. Grinding process can produce stainless steel product with high surface quality. Grinding is an abrasive machining process that can machine up to ±0.0025 mm tolerance. Grinding is also a surface finishing process that used to improve surface finish and tighten the tolerance of a product. This study focused on the determination of the effect of Aluminum Oxide and Silicon Carbide grinder wheel on the stainless steel surface integrity. Besides that, the relation of the depth of cut and the cutting fluid usage with the crack length and surface roughness are determined. Optimum parameter that contributes to the better surface roughness and less crack length observed. The interaction among them then investigated and analyzed using ANOVA. Mixed Taguchi design of experiments approach used since there are multiple factors of parameters with multiple levels. From the result, ANOVA analysis will be carried out. Experimental results show that coolant usage is optimum in reducing the surface roughness. The interaction of coolant with the depth of cut indicates that coolant can improve surface roughness and extend the level of depth of cut. Meanwhile, crack length and it tendency to occur are less when the depth of cut are less because less residual stress and heat generated. Surface integrity of grinded stainless steel with the Aluminum Oxide grinder wheel is better comparing with the Silicon Carbide grinder wheel. The grindability of stainless steel workpiece materials was found to increase substaintially by using the Aluminum Oxide grinder wheels.
format	Undergraduates Project Papers
author	Mohd Syakir, Abdul Rahman
author_facet	Mohd Syakir, Abdul Rahman
author_sort	Mohd Syakir, Abdul Rahman
title	Effect of aluminum oxide and silicon carbide abrasive type on stainless steel ground surface integrity
title_short	Effect of aluminum oxide and silicon carbide abrasive type on stainless steel ground surface integrity
title_full	Effect of aluminum oxide and silicon carbide abrasive type on stainless steel ground surface integrity
title_fullStr	Effect of aluminum oxide and silicon carbide abrasive type on stainless steel ground surface integrity
title_full_unstemmed	Effect of aluminum oxide and silicon carbide abrasive type on stainless steel ground surface integrity
title_sort	effect of aluminum oxide and silicon carbide abrasive type on stainless steel ground surface integrity
publishDate	2010
url	http://umpir.ump.edu.my/id/eprint/1483/ http://umpir.ump.edu.my/id/eprint/1483/ http://umpir.ump.edu.my/id/eprint/1483/1/Mohd_Syakir_Abdul_Rahman_%28_CD_5029_%29.pdf
first_indexed	2023-09-18T21:54:39Z
last_indexed	2023-09-18T21:54:39Z
_version_	1777413997945946112

Effect of aluminum oxide and silicon carbide abrasive type on stainless steel ground surface integrity

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