Optimization of Preparation Conditions for Melamine Urea Formaldehyde Based Adhesive for Plywood Application using Response Surface Methodology

Optimization of Preparation Conditions for Melamine Urea Formaldehyde Based Adhesive for Plywood Application using Response Surface Methodology

Filler is added to adhesive formulations to reduce resin utilization leading to cost savings. Melamine urea formaldehyde (MUF) resin has been synthesized in the laboratory. The palm kernel meal (PKM) and palm shell (PS) are used as fillers to formulate the melamine urea formaldehyde (MUF) resin base...

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Main Authors: Ong, Huei Ruey, Reddy Prasad, D. M., Khan, Maksudur R.
Format: Article
Language:English
Published: 2016
Subjects:
TP Chemical technology
Online Access:http://umpir.ump.edu.my/id/eprint/14739/
http://umpir.ump.edu.my/id/eprint/14739/
http://umpir.ump.edu.my/id/eprint/14739/1/Optimization%20of%20preparation%20conditions%20for%20melamine%20urea%20formaldehyde%20based%20adhesive%20for%20plywood%20application%20using%20response%20surface%20methodology.pdf
id ump-14739
recordtype eprints
spelling ump-147392017-09-11T07:47:00Z http://umpir.ump.edu.my/id/eprint/14739/ Optimization of Preparation Conditions for Melamine Urea Formaldehyde Based Adhesive for Plywood Application using Response Surface Methodology Ong, Huei Ruey Reddy Prasad, D. M. Khan, Maksudur R. TP Chemical technology Filler is added to adhesive formulations to reduce resin utilization leading to cost savings. Melamine urea formaldehyde (MUF) resin has been synthesized in the laboratory. The palm kernel meal (PKM) and palm shell (PS) are used as fillers to formulate the melamine urea formaldehyde (MUF) resin based adhesive for interior plywood manufacturing. These formulations are compared with commercialized industry wheat flour (IF) filler. Response surface methodology (RSM) is used for identification of the optimum temperature and pressing time for wood adhesive performance. The experiments have been conducted in the temperature range from 100 to 150°C and pressing time from 50 s to 250 s. The result indicates that the effect of the filler type on plywood shear strength and formaldehyde emission is significant. The optimum shear strength and formaldehyde emission performance of PKM, IF and PS are 1.41 MPa, 1.30 MPa, 1.21 MPa and 0.9988 mg/L, 0.5345 mg/L, 1.2735 mg/L respectively. In addition, the optimum hot press temperature and time of PKM, IF and PS are 124.9°C, 130.9°C, 127.9 °C and 156 s, 153 s, 149 s respectively. This work concludes that, PKM based MUF adhesive resins exhibit potential applications involved in plywood production. 2016 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/14739/1/Optimization%20of%20preparation%20conditions%20for%20melamine%20urea%20formaldehyde%20based%20adhesive%20for%20plywood%20application%20using%20response%20surface%20methodology.pdf Ong, Huei Ruey and Reddy Prasad, D. M. and Khan, Maksudur R. (2016) Optimization of Preparation Conditions for Melamine Urea Formaldehyde Based Adhesive for Plywood Application using Response Surface Methodology. Indian Journal of Chemical Technology (IJCT), 23 (1). pp. 39-46. http://14.139.47.23/index.php/IJCT/article/view/3436
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TP Chemical technology
spellingShingle TP Chemical technology
Ong, Huei Ruey
Reddy Prasad, D. M.
Khan, Maksudur R.
Optimization of Preparation Conditions for Melamine Urea Formaldehyde Based Adhesive for Plywood Application using Response Surface Methodology
description Filler is added to adhesive formulations to reduce resin utilization leading to cost savings. Melamine urea formaldehyde (MUF) resin has been synthesized in the laboratory. The palm kernel meal (PKM) and palm shell (PS) are used as fillers to formulate the melamine urea formaldehyde (MUF) resin based adhesive for interior plywood manufacturing. These formulations are compared with commercialized industry wheat flour (IF) filler. Response surface methodology (RSM) is used for identification of the optimum temperature and pressing time for wood adhesive performance. The experiments have been conducted in the temperature range from 100 to 150°C and pressing time from 50 s to 250 s. The result indicates that the effect of the filler type on plywood shear strength and formaldehyde emission is significant. The optimum shear strength and formaldehyde emission performance of PKM, IF and PS are 1.41 MPa, 1.30 MPa, 1.21 MPa and 0.9988 mg/L, 0.5345 mg/L, 1.2735 mg/L respectively. In addition, the optimum hot press temperature and time of PKM, IF and PS are 124.9°C, 130.9°C, 127.9 °C and 156 s, 153 s, 149 s respectively. This work concludes that, PKM based MUF adhesive resins exhibit potential applications involved in plywood production.
format Article
author Ong, Huei Ruey
Reddy Prasad, D. M.
Khan, Maksudur R.
author_facet Ong, Huei Ruey
Reddy Prasad, D. M.
Khan, Maksudur R.
author_sort Ong, Huei Ruey
title Optimization of Preparation Conditions for Melamine Urea Formaldehyde Based Adhesive for Plywood Application using Response Surface Methodology
title_short Optimization of Preparation Conditions for Melamine Urea Formaldehyde Based Adhesive for Plywood Application using Response Surface Methodology
title_full Optimization of Preparation Conditions for Melamine Urea Formaldehyde Based Adhesive for Plywood Application using Response Surface Methodology
title_fullStr Optimization of Preparation Conditions for Melamine Urea Formaldehyde Based Adhesive for Plywood Application using Response Surface Methodology
title_full_unstemmed Optimization of Preparation Conditions for Melamine Urea Formaldehyde Based Adhesive for Plywood Application using Response Surface Methodology
title_sort optimization of preparation conditions for melamine urea formaldehyde based adhesive for plywood application using response surface methodology
publishDate 2016
url http://umpir.ump.edu.my/id/eprint/14739/
http://umpir.ump.edu.my/id/eprint/14739/
http://umpir.ump.edu.my/id/eprint/14739/1/Optimization%20of%20preparation%20conditions%20for%20melamine%20urea%20formaldehyde%20based%20adhesive%20for%20plywood%20application%20using%20response%20surface%20methodology.pdf
first_indexed 2023-09-18T22:18:49Z
last_indexed 2023-09-18T22:18:49Z
_version_ 1777415518406311936

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