Optimization of electrical discharge machine parameter on mild steel by using response surface methodology

This thesis deals with machining steel workpiece using Electrical Discharge Machining (EDM). The objective of this thesis is to determine the relationship between the machining parameters which is pulse-on time, pulse-off time, flushing pressure, peak current and servo voltage with material removal...

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Main Author:	Mohd Amir Firdaus, Salleh
Format:	Undergraduates Project Papers
Language:	English
Published:	2010
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://umpir.ump.edu.my/id/eprint/1436/ http://umpir.ump.edu.my/id/eprint/1436/ http://umpir.ump.edu.my/id/eprint/1436/1/mohd_amir_firdaus_salleh_%28_CD_5051_%29r.pdf

id	ump-1436
recordtype	eprints
spelling	ump-14362015-03-03T07:51:02Z http://umpir.ump.edu.my/id/eprint/1436/ Optimization of electrical discharge machine parameter on mild steel by using response surface methodology Mohd Amir Firdaus, Salleh TJ Mechanical engineering and machinery This thesis deals with machining steel workpiece using Electrical Discharge Machining (EDM). The objective of this thesis is to determine the relationship between the machining parameters which is pulse-on time, pulse-off time, flushing pressure, peak current and servo voltage with material removal rate (MRR), electrode wear ratio (EWR) and surface roughness (SR). This thesis uses the response surface methodology techniques to turn out the equation the equation that use to optimize the MRR, EWR and SR and the fractional factorial design of experiment was used in the project. The machining of mild steel workpiece was performed by using an EDM machine ROBOFORM 200 and the analysis was done by using the MINITAB software. Based from the result, it is observed that the second order modal give more accurate prediction data for both MRR and EWR. The significant parameters that effect the EWR was the discharge current and discharge voltage. The EWR increased when this two parameter increase. The significant parameters are discharge voltage and pulse-on time for MRR. By previous researchers found that machining parameters had a large effect on geometric tool wear characteristics and machining performance outputs. Considering all of these parameters, a good machining condition can be obtained. This result also can significantly reduce the cost of operation and cost of product. 2010-12 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/1436/1/mohd_amir_firdaus_salleh_%28_CD_5051_%29r.pdf Mohd Amir Firdaus, Salleh (2010) Optimization of electrical discharge machine parameter on mild steel by using response surface methodology. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:52521&theme=UMP2
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Mohd Amir Firdaus, Salleh Optimization of electrical discharge machine parameter on mild steel by using response surface methodology
description	This thesis deals with machining steel workpiece using Electrical Discharge Machining (EDM). The objective of this thesis is to determine the relationship between the machining parameters which is pulse-on time, pulse-off time, flushing pressure, peak current and servo voltage with material removal rate (MRR), electrode wear ratio (EWR) and surface roughness (SR). This thesis uses the response surface methodology techniques to turn out the equation the equation that use to optimize the MRR, EWR and SR and the fractional factorial design of experiment was used in the project. The machining of mild steel workpiece was performed by using an EDM machine ROBOFORM 200 and the analysis was done by using the MINITAB software. Based from the result, it is observed that the second order modal give more accurate prediction data for both MRR and EWR. The significant parameters that effect the EWR was the discharge current and discharge voltage. The EWR increased when this two parameter increase. The significant parameters are discharge voltage and pulse-on time for MRR. By previous researchers found that machining parameters had a large effect on geometric tool wear characteristics and machining performance outputs. Considering all of these parameters, a good machining condition can be obtained. This result also can significantly reduce the cost of operation and cost of product.
format	Undergraduates Project Papers
author	Mohd Amir Firdaus, Salleh
author_facet	Mohd Amir Firdaus, Salleh
author_sort	Mohd Amir Firdaus, Salleh
title	Optimization of electrical discharge machine parameter on mild steel by using response surface methodology
title_short	Optimization of electrical discharge machine parameter on mild steel by using response surface methodology
title_full	Optimization of electrical discharge machine parameter on mild steel by using response surface methodology
title_fullStr	Optimization of electrical discharge machine parameter on mild steel by using response surface methodology
title_full_unstemmed	Optimization of electrical discharge machine parameter on mild steel by using response surface methodology
title_sort	optimization of electrical discharge machine parameter on mild steel by using response surface methodology
publishDate	2010
url	http://umpir.ump.edu.my/id/eprint/1436/ http://umpir.ump.edu.my/id/eprint/1436/ http://umpir.ump.edu.my/id/eprint/1436/1/mohd_amir_firdaus_salleh_%28_CD_5051_%29r.pdf
first_indexed	2023-09-18T21:54:34Z
last_indexed	2023-09-18T21:54:34Z
_version_	1777413992994570240

Optimization of electrical discharge machine parameter on mild steel by using response surface methodology

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