Productivity improvement using industrial engineering tools

The aim of this study is to study the implementation of industrial engineering tools in selected manufacturing company to identify the highest defects occurred at the company production lines and propose new methods to the selected manufacturing company for defects reduction and thus improve the pro...

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Main Author:	How, Sheng Boon
Format:	Undergraduates Project Papers
Language:	English English English English
Published:	2010
Subjects:	TS Manufactures
Online Access:	http://umpir.ump.edu.my/id/eprint/1406/ http://umpir.ump.edu.my/id/eprint/1406/ http://umpir.ump.edu.my/id/eprint/1406/1/Productivity%20improvement%20using%20industrial%20engineering%20tools%20%28Table%20of%20content%29.pdf http://umpir.ump.edu.my/id/eprint/1406/2/Productivity%20improvement%20using%20industrial%20engineering%20tools%20%28Abstract%29.pdf http://umpir.ump.edu.my/id/eprint/1406/3/Productivity%20improvement%20using%20industrial%20engineering%20tools%20%28Chapter%201%29.pdf http://umpir.ump.edu.my/id/eprint/1406/8/Productivity%20improvement%20using%20industrial%20engineering%20tools%20%28References%29.pdf

id	ump-1406
recordtype	eprints
spelling	ump-14062017-04-07T07:58:48Z http://umpir.ump.edu.my/id/eprint/1406/ Productivity improvement using industrial engineering tools How, Sheng Boon TS Manufactures The aim of this study is to study the implementation of industrial engineering tools in selected manufacturing company to identify the highest defects occurred at the company production lines and propose new methods to the selected manufacturing company for defects reduction and thus improve the productivity of the company. The chosen company is NamHwa Paper Industries (M) SDN. BHD. and the product being analyzed is 1040mm paper. The study mainly focuses on 7 Quality Control. In order to achieve the objective of the study, firstly, the flow of process to produce 1040mm paper was observed. From the observation, there are total of 8 workstations at the company. The workstations are Slitter, Print, Slotter, Glue, Stitching, Partition, Die Cut and Tie workstation. Then, each frequency of defects at the workstation was collected by using check sheets. The data was then arranged according to the highest to lowest frequency in cumulative table and Pareto chart was build base on the cumulative table. Defect with the highest frequency can be identified and was chosen to be analyzed. The workstation chosen for analyzed was Glue workstation. Initially, the original methods imply at glue workstation has very much defects and did not achieve the targeted output. Hence, brainstorming needs to be done to build the cause and effect diagram as detailed as possible causes in each of the broad areas where the causes will be 4M which is Methods, Machines, Manpower and Materials. Based on the cause and effect diagram, solutions were generated. There are few suggestions that can suite the company and improve the productivity of NamHwa Paper Industries (M) SDN. BHD. The solutions are divided the glue paper box into few group before stacking up, use electric fan or airy place for glue workstation, and use table lamp or hair dryer. Cost reduction for each solution was calculated and the solution with highest cost reduction is chosen to increase the productivity of the company. 2010-11 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/1406/1/Productivity%20improvement%20using%20industrial%20engineering%20tools%20%28Table%20of%20content%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/1406/2/Productivity%20improvement%20using%20industrial%20engineering%20tools%20%28Abstract%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/1406/3/Productivity%20improvement%20using%20industrial%20engineering%20tools%20%28Chapter%201%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/1406/8/Productivity%20improvement%20using%20industrial%20engineering%20tools%20%28References%29.pdf How, Sheng Boon (2010) Productivity improvement using industrial engineering tools. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:52305&theme=UMP2
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English English English English
topic	TS Manufactures
spellingShingle	TS Manufactures How, Sheng Boon Productivity improvement using industrial engineering tools
description	The aim of this study is to study the implementation of industrial engineering tools in selected manufacturing company to identify the highest defects occurred at the company production lines and propose new methods to the selected manufacturing company for defects reduction and thus improve the productivity of the company. The chosen company is NamHwa Paper Industries (M) SDN. BHD. and the product being analyzed is 1040mm paper. The study mainly focuses on 7 Quality Control. In order to achieve the objective of the study, firstly, the flow of process to produce 1040mm paper was observed. From the observation, there are total of 8 workstations at the company. The workstations are Slitter, Print, Slotter, Glue, Stitching, Partition, Die Cut and Tie workstation. Then, each frequency of defects at the workstation was collected by using check sheets. The data was then arranged according to the highest to lowest frequency in cumulative table and Pareto chart was build base on the cumulative table. Defect with the highest frequency can be identified and was chosen to be analyzed. The workstation chosen for analyzed was Glue workstation. Initially, the original methods imply at glue workstation has very much defects and did not achieve the targeted output. Hence, brainstorming needs to be done to build the cause and effect diagram as detailed as possible causes in each of the broad areas where the causes will be 4M which is Methods, Machines, Manpower and Materials. Based on the cause and effect diagram, solutions were generated. There are few suggestions that can suite the company and improve the productivity of NamHwa Paper Industries (M) SDN. BHD. The solutions are divided the glue paper box into few group before stacking up, use electric fan or airy place for glue workstation, and use table lamp or hair dryer. Cost reduction for each solution was calculated and the solution with highest cost reduction is chosen to increase the productivity of the company.
format	Undergraduates Project Papers
author	How, Sheng Boon
author_facet	How, Sheng Boon
author_sort	How, Sheng Boon
title	Productivity improvement using industrial engineering tools
title_short	Productivity improvement using industrial engineering tools
title_full	Productivity improvement using industrial engineering tools
title_fullStr	Productivity improvement using industrial engineering tools
title_full_unstemmed	Productivity improvement using industrial engineering tools
title_sort	productivity improvement using industrial engineering tools
publishDate	2010
url	http://umpir.ump.edu.my/id/eprint/1406/ http://umpir.ump.edu.my/id/eprint/1406/ http://umpir.ump.edu.my/id/eprint/1406/1/Productivity%20improvement%20using%20industrial%20engineering%20tools%20%28Table%20of%20content%29.pdf http://umpir.ump.edu.my/id/eprint/1406/2/Productivity%20improvement%20using%20industrial%20engineering%20tools%20%28Abstract%29.pdf http://umpir.ump.edu.my/id/eprint/1406/3/Productivity%20improvement%20using%20industrial%20engineering%20tools%20%28Chapter%201%29.pdf http://umpir.ump.edu.my/id/eprint/1406/8/Productivity%20improvement%20using%20industrial%20engineering%20tools%20%28References%29.pdf
first_indexed	2023-09-18T21:54:31Z
last_indexed	2023-09-18T21:54:31Z
_version_	1777413989583552512

Productivity improvement using industrial engineering tools

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