Reducing Bits in Electrodeposition Process of Commercial Vehicle - A Case Study

Painting process is critical in commercial vehicle manufacturing process for protection and decorative. The good quality on painted body is important to reduce repair cost and achieve customer satisfaction. In order to achieve the good quality, it is important to reduce the defect at the first proce...

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Main Authors:	Nabiilah, Ab Rahim, Zamzuri, Hamedon, Faiz, Mohd Turan, Ismed, Iskandar
Format:	Conference or Workshop Item
Language:	English
Published:	IOP Publishing 2016
Subjects:	TS Manufactures
Online Access:	http://umpir.ump.edu.my/id/eprint/13447/ http://umpir.ump.edu.my/id/eprint/13447/ http://umpir.ump.edu.my/id/eprint/13447/ http://umpir.ump.edu.my/id/eprint/13447/1/Reducing%20Bits%20in%20Electrodeposition%20Process%20of%20Commercial%20Vehicle%20-%20A%20Case%20Study.pdf

id	ump-13447
recordtype	eprints
spelling	ump-134472018-02-22T08:19:50Z http://umpir.ump.edu.my/id/eprint/13447/ Reducing Bits in Electrodeposition Process of Commercial Vehicle - A Case Study Nabiilah, Ab Rahim Zamzuri, Hamedon Faiz, Mohd Turan Ismed, Iskandar TS Manufactures Painting process is critical in commercial vehicle manufacturing process for protection and decorative. The good quality on painted body is important to reduce repair cost and achieve customer satisfaction. In order to achieve the good quality, it is important to reduce the defect at the first process in painting process which is electrodeposition process. The Pareto graph and cause and effect diagram in the seven QC tools is utilized to reduce the electrodeposition defects. The main defects in the electrodeposition process in this case study are the bits. The 55% of the bits are iron filings. The iron filings which come from the metal assembly process at the body shop are minimised by controlling the spot welding parameter, defect control and standard body cleaning process. However the iron filings are still remained on the body and carry over to the paint shop. The remained iron filings on the body are settled inside the dipping tank and removed by filtration system and magnetic separation. The implementation of filtration system and magnetic separation improved 27% of bits and reduced 42% of sanding man hour with a total saving of RM38.00 per unit. IOP Publishing 2016 Conference or Workshop Item PeerReviewed application/pdf en cc_by http://umpir.ump.edu.my/id/eprint/13447/1/Reducing%20Bits%20in%20Electrodeposition%20Process%20of%20Commercial%20Vehicle%20-%20A%20Case%20Study.pdf Nabiilah, Ab Rahim and Zamzuri, Hamedon and Faiz, Mohd Turan and Ismed, Iskandar (2016) Reducing Bits in Electrodeposition Process of Commercial Vehicle - A Case Study. In: IOP Conference Series: Materials Science and Engineering: 2nd International Manufacturing Engineering Conference and 3rd Asia-Pacific Conference on Manufacturing Systems (iMEC-APCOMS 2015), 12–14 November 2015 , Kuala Lumpur, Malaysia. pp. 1-8., 114 (1). ISSN 1757-8981 (Print); 1757-899X (Online) http://iopscience.iop.org/article/10.1088/1757-899X/114/1/012051/meta Doi: 10.1088/1757-899X/114/1/012051
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TS Manufactures
spellingShingle	TS Manufactures Nabiilah, Ab Rahim Zamzuri, Hamedon Faiz, Mohd Turan Ismed, Iskandar Reducing Bits in Electrodeposition Process of Commercial Vehicle - A Case Study
description	Painting process is critical in commercial vehicle manufacturing process for protection and decorative. The good quality on painted body is important to reduce repair cost and achieve customer satisfaction. In order to achieve the good quality, it is important to reduce the defect at the first process in painting process which is electrodeposition process. The Pareto graph and cause and effect diagram in the seven QC tools is utilized to reduce the electrodeposition defects. The main defects in the electrodeposition process in this case study are the bits. The 55% of the bits are iron filings. The iron filings which come from the metal assembly process at the body shop are minimised by controlling the spot welding parameter, defect control and standard body cleaning process. However the iron filings are still remained on the body and carry over to the paint shop. The remained iron filings on the body are settled inside the dipping tank and removed by filtration system and magnetic separation. The implementation of filtration system and magnetic separation improved 27% of bits and reduced 42% of sanding man hour with a total saving of RM38.00 per unit.
format	Conference or Workshop Item
author	Nabiilah, Ab Rahim Zamzuri, Hamedon Faiz, Mohd Turan Ismed, Iskandar
author_facet	Nabiilah, Ab Rahim Zamzuri, Hamedon Faiz, Mohd Turan Ismed, Iskandar
author_sort	Nabiilah, Ab Rahim
title	Reducing Bits in Electrodeposition Process of Commercial Vehicle - A Case Study
title_short	Reducing Bits in Electrodeposition Process of Commercial Vehicle - A Case Study
title_full	Reducing Bits in Electrodeposition Process of Commercial Vehicle - A Case Study
title_fullStr	Reducing Bits in Electrodeposition Process of Commercial Vehicle - A Case Study
title_full_unstemmed	Reducing Bits in Electrodeposition Process of Commercial Vehicle - A Case Study
title_sort	reducing bits in electrodeposition process of commercial vehicle - a case study
publisher	IOP Publishing
publishDate	2016
url	http://umpir.ump.edu.my/id/eprint/13447/ http://umpir.ump.edu.my/id/eprint/13447/ http://umpir.ump.edu.my/id/eprint/13447/ http://umpir.ump.edu.my/id/eprint/13447/1/Reducing%20Bits%20in%20Electrodeposition%20Process%20of%20Commercial%20Vehicle%20-%20A%20Case%20Study.pdf
first_indexed	2023-09-18T22:16:06Z
last_indexed	2023-09-18T22:16:06Z
_version_	1777415347115130880

Reducing Bits in Electrodeposition Process of Commercial Vehicle - A Case Study

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