Modelling and simulation of flexible production line for coil winding assembly

This thesis deals with modelling and simulation of flexible production line for coil winding assembly. Flexible production line is a production line capable to change any changes in different product simultaneously and continuously. The reason need of developing flexible production line is to have a...

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Main Author: Hazimah, Abdul Rahim
Format: Undergraduates Project Papers
Language:English
English
English
Published: 2015
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/13122/
http://umpir.ump.edu.my/id/eprint/13122/
http://umpir.ump.edu.my/id/eprint/13122/1/FKP%20-%20HAZIMAH%20ABDUL%20RAHIM%20-%20CD%208339.pdf
http://umpir.ump.edu.my/id/eprint/13122/2/FKP%20-%20HAZIMAH%20ABDUL%20RAHIM%20-%20CD%208339%20-%20CHAP%201.pdf
http://umpir.ump.edu.my/id/eprint/13122/3/FKP%20-%20HAZIMAH%20ABDUL%20RAHIM%20-%20CD%208339%20-%20CHAP%203.pdf
id ump-13122
recordtype eprints
spelling ump-131222016-06-01T01:04:22Z http://umpir.ump.edu.my/id/eprint/13122/ Modelling and simulation of flexible production line for coil winding assembly Hazimah, Abdul Rahim T Technology (General) TS Manufactures This thesis deals with modelling and simulation of flexible production line for coil winding assembly. Flexible production line is a production line capable to change any changes in different product simultaneously and continuously. The reason need of developing flexible production line is to have a high productivity, good quality and low cost and to ensure smoothness of the production line. The main problem at production line is the usage of the conveyer where it can make the space become crowded. The proposed method is by changing to cell manufacturing layout because it is way of lean manufacturing to guide company to implement less waste as possible for product variety to the customers. The objective of this project is to investigate current performance of coil winding assembly and to model and simulate flexible production line using Pro Model simulation software. In this case study, the framework of project will cover on research of cycle time, product mix, flexibility and efficient usage of space. A company has been selected is Vacuumschmelze(M) Sdn Bhd and simulation ProModel 7.0 Software Student Version was used to complete the case. The project is begin by identifying and evaluating the problem occur at the production line. The current condition of production line layout was modelled using simulation ProModel 7.0 Software Student Version. The simulation was run in 8 hours by following the working schedule at company. A total of 10 replication has been set for this project. From the result, the percentage show high utilization from the current performance. The percentage of operation is increase from 9.29% to 63.27%. From the result, it can be concluded that the changing of the new layout by changing the conveyer to the U-shape layout was the most significant factor in productivity enhancement of the production. 2015-06 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/13122/1/FKP%20-%20HAZIMAH%20ABDUL%20RAHIM%20-%20CD%208339.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/13122/2/FKP%20-%20HAZIMAH%20ABDUL%20RAHIM%20-%20CD%208339%20-%20CHAP%201.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/13122/3/FKP%20-%20HAZIMAH%20ABDUL%20RAHIM%20-%20CD%208339%20-%20CHAP%203.pdf Hazimah, Abdul Rahim (2015) Modelling and simulation of flexible production line for coil winding assembly. Faculty of Manufacturing Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:94289&theme=UMP2
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
English
English
topic T Technology (General)
TS Manufactures
spellingShingle T Technology (General)
TS Manufactures
Hazimah, Abdul Rahim
Modelling and simulation of flexible production line for coil winding assembly
description This thesis deals with modelling and simulation of flexible production line for coil winding assembly. Flexible production line is a production line capable to change any changes in different product simultaneously and continuously. The reason need of developing flexible production line is to have a high productivity, good quality and low cost and to ensure smoothness of the production line. The main problem at production line is the usage of the conveyer where it can make the space become crowded. The proposed method is by changing to cell manufacturing layout because it is way of lean manufacturing to guide company to implement less waste as possible for product variety to the customers. The objective of this project is to investigate current performance of coil winding assembly and to model and simulate flexible production line using Pro Model simulation software. In this case study, the framework of project will cover on research of cycle time, product mix, flexibility and efficient usage of space. A company has been selected is Vacuumschmelze(M) Sdn Bhd and simulation ProModel 7.0 Software Student Version was used to complete the case. The project is begin by identifying and evaluating the problem occur at the production line. The current condition of production line layout was modelled using simulation ProModel 7.0 Software Student Version. The simulation was run in 8 hours by following the working schedule at company. A total of 10 replication has been set for this project. From the result, the percentage show high utilization from the current performance. The percentage of operation is increase from 9.29% to 63.27%. From the result, it can be concluded that the changing of the new layout by changing the conveyer to the U-shape layout was the most significant factor in productivity enhancement of the production.
format Undergraduates Project Papers
author Hazimah, Abdul Rahim
author_facet Hazimah, Abdul Rahim
author_sort Hazimah, Abdul Rahim
title Modelling and simulation of flexible production line for coil winding assembly
title_short Modelling and simulation of flexible production line for coil winding assembly
title_full Modelling and simulation of flexible production line for coil winding assembly
title_fullStr Modelling and simulation of flexible production line for coil winding assembly
title_full_unstemmed Modelling and simulation of flexible production line for coil winding assembly
title_sort modelling and simulation of flexible production line for coil winding assembly
publishDate 2015
url http://umpir.ump.edu.my/id/eprint/13122/
http://umpir.ump.edu.my/id/eprint/13122/
http://umpir.ump.edu.my/id/eprint/13122/1/FKP%20-%20HAZIMAH%20ABDUL%20RAHIM%20-%20CD%208339.pdf
http://umpir.ump.edu.my/id/eprint/13122/2/FKP%20-%20HAZIMAH%20ABDUL%20RAHIM%20-%20CD%208339%20-%20CHAP%201.pdf
http://umpir.ump.edu.my/id/eprint/13122/3/FKP%20-%20HAZIMAH%20ABDUL%20RAHIM%20-%20CD%208339%20-%20CHAP%203.pdf
first_indexed 2023-09-18T22:15:22Z
last_indexed 2023-09-18T22:15:22Z
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