Evaluation of surface roughness and power consumption in machining FCD 450 using coated and uncoated irregular milling tools

Evaluation of surface roughness and power consumption in machining FCD 450 using coated and uncoated irregular milling tools

Machining is the most important manufacturing process in these modern industries especially for producing automotive component. Quality, productivity and cost saving in manufacturing industries is one of the main manufacturer focus in making mechanical product in Sapura Industry. In this project, t...

Full description

Bibliographic Details
Main Author: Fitriyanti, Arsyad
Format: Undergraduates Project Papers
Language:English
English
English
Published: 2015
Subjects:
T Technology (General)
TS Manufactures
Online Access:http://umpir.ump.edu.my/id/eprint/13114/
http://umpir.ump.edu.my/id/eprint/13114/
http://umpir.ump.edu.my/id/eprint/13114/1/FKP%20-%20FITRIYANTI%20ARSYAD%20%20-%20CD%208092.pdf
http://umpir.ump.edu.my/id/eprint/13114/2/FKP%20-%20FITRIYANTI%20ARSYAD%20%20-%20CD%208092%20-%20CHAP%201.pdf
http://umpir.ump.edu.my/id/eprint/13114/3/FKP%20-%20FITRIYANTI%20ARSYAD%20%20-%20CD%208092%20-%20CHAP%203.pdf
id ump-13114
recordtype eprints
spelling ump-131142016-05-24T06:16:46Z http://umpir.ump.edu.my/id/eprint/13114/ Evaluation of surface roughness and power consumption in machining FCD 450 using coated and uncoated irregular milling tools Fitriyanti, Arsyad T Technology (General) TS Manufactures Machining is the most important manufacturing process in these modern industries especially for producing automotive component. Quality, productivity and cost saving in manufacturing industries is one of the main manufacturer focus in making mechanical product in Sapura Industry. In this project, the effects of different cutting conditions (spindle speed, feed rate, and depth of cut, machining length and machining time) on surface roughness and power consumption on FCD450 cast iron by using CNC milling machine are studied. The experimental output indicated average decrement 27.92% for surface roughness by using coated compare uncoated tool. Average decrement 9.32% for power consumption by using coated compare uncoated tool. The suggested cutting parameter for lowest surface roughness and lowest power consumption by using coated and uncoated tools are; cutting speed (3026 rev/min), feed rate (120 mm/min), depth of cut (0.75 mm), radial depth of cut (20 mm) ,machining time (73.5second) and machining length (300 mm). From the results, the optimum cutting speed (2587.95 rev/min), feed rate (280.28 mm/min), lowest depth of cut (0.75 mm), radial depth of cut (10.88 mm), machining time (72.5 second) and machining length (269.4 mm) is suggested for further analysis and experiment of coated solid carbide cutting tools to get optimum performance. From the results experiments, it can be concluded that using coated solid carbide give optimum results in the term of surface roughness, power consumption, tool wear and tool life as compared to uncoated tools in milling. High quality surface and high productivity is obtained using coated tool compare uncoated tools because using coated is more economical in terms of energy and power requirements which meet the high demand of the industry nowadays. 2015-06 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/13114/1/FKP%20-%20FITRIYANTI%20ARSYAD%20%20-%20CD%208092.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/13114/2/FKP%20-%20FITRIYANTI%20ARSYAD%20%20-%20CD%208092%20-%20CHAP%201.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/13114/3/FKP%20-%20FITRIYANTI%20ARSYAD%20%20-%20CD%208092%20-%20CHAP%203.pdf Fitriyanti, Arsyad (2015) Evaluation of surface roughness and power consumption in machining FCD 450 using coated and uncoated irregular milling tools. Faculty of Manufacturing Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:94307&theme=UMP2
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
English
English
topic T Technology (General)
TS Manufactures
spellingShingle T Technology (General)
TS Manufactures
Fitriyanti, Arsyad
Evaluation of surface roughness and power consumption in machining FCD 450 using coated and uncoated irregular milling tools
description Machining is the most important manufacturing process in these modern industries especially for producing automotive component. Quality, productivity and cost saving in manufacturing industries is one of the main manufacturer focus in making mechanical product in Sapura Industry. In this project, the effects of different cutting conditions (spindle speed, feed rate, and depth of cut, machining length and machining time) on surface roughness and power consumption on FCD450 cast iron by using CNC milling machine are studied. The experimental output indicated average decrement 27.92% for surface roughness by using coated compare uncoated tool. Average decrement 9.32% for power consumption by using coated compare uncoated tool. The suggested cutting parameter for lowest surface roughness and lowest power consumption by using coated and uncoated tools are; cutting speed (3026 rev/min), feed rate (120 mm/min), depth of cut (0.75 mm), radial depth of cut (20 mm) ,machining time (73.5second) and machining length (300 mm). From the results, the optimum cutting speed (2587.95 rev/min), feed rate (280.28 mm/min), lowest depth of cut (0.75 mm), radial depth of cut (10.88 mm), machining time (72.5 second) and machining length (269.4 mm) is suggested for further analysis and experiment of coated solid carbide cutting tools to get optimum performance. From the results experiments, it can be concluded that using coated solid carbide give optimum results in the term of surface roughness, power consumption, tool wear and tool life as compared to uncoated tools in milling. High quality surface and high productivity is obtained using coated tool compare uncoated tools because using coated is more economical in terms of energy and power requirements which meet the high demand of the industry nowadays.
format Undergraduates Project Papers
author Fitriyanti, Arsyad
author_facet Fitriyanti, Arsyad
author_sort Fitriyanti, Arsyad
title Evaluation of surface roughness and power consumption in machining FCD 450 using coated and uncoated irregular milling tools
title_short Evaluation of surface roughness and power consumption in machining FCD 450 using coated and uncoated irregular milling tools
title_full Evaluation of surface roughness and power consumption in machining FCD 450 using coated and uncoated irregular milling tools
title_fullStr Evaluation of surface roughness and power consumption in machining FCD 450 using coated and uncoated irregular milling tools
title_full_unstemmed Evaluation of surface roughness and power consumption in machining FCD 450 using coated and uncoated irregular milling tools
title_sort evaluation of surface roughness and power consumption in machining fcd 450 using coated and uncoated irregular milling tools
publishDate 2015
url http://umpir.ump.edu.my/id/eprint/13114/
http://umpir.ump.edu.my/id/eprint/13114/
http://umpir.ump.edu.my/id/eprint/13114/1/FKP%20-%20FITRIYANTI%20ARSYAD%20%20-%20CD%208092.pdf
http://umpir.ump.edu.my/id/eprint/13114/2/FKP%20-%20FITRIYANTI%20ARSYAD%20%20-%20CD%208092%20-%20CHAP%201.pdf
http://umpir.ump.edu.my/id/eprint/13114/3/FKP%20-%20FITRIYANTI%20ARSYAD%20%20-%20CD%208092%20-%20CHAP%203.pdf
first_indexed 2023-09-18T22:15:21Z
last_indexed 2023-09-18T22:15:21Z
_version_ 1777415300488101888

Similar Items