Effects of electrical discharge machining (EDM) jet flushing setting on the machining of tool steel workpiece

Electrical Discharge Machining (EDM) is one of the most accurate manufacturing process for creating complex or simple shape and geometries within parts and assemblies. EDM works by eroding material in path of electrical discharges that form an arc between an electrode tool and the work piece. The ob...

Full description

Bibliographic Details
Main Author:	Hasan, Muda
Format:	Undergraduates Project Papers
Language:	English English English English
Published:	2009
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://umpir.ump.edu.my/id/eprint/1101/ http://umpir.ump.edu.my/id/eprint/1101/ http://umpir.ump.edu.my/id/eprint/1101/1/Effects%20of%20electrical%20discharge%20machining%20%28EDM%29%20jet%20flushing%20setting%20on%20the%20machining%20of%20tool%20steel%20workpiece%20%28Table%20of%20content%29.pdf http://umpir.ump.edu.my/id/eprint/1101/2/Effects%20of%20electrical%20discharge%20machining%20%28EDM%29%20jet%20flushing%20setting%20on%20the%20machining%20of%20tool%20steel%20workpiece%20%28Abstract%29.pdf http://umpir.ump.edu.my/id/eprint/1101/8/Effects%20of%20electrical%20discharge%20machining%20%28EDM%29%20jet%20flushing%20setting%20on%20the%20machining%20of%20tool%20steel%20workpiece%20%28Chapter%201%29.pdf http://umpir.ump.edu.my/id/eprint/1101/16/Effects%20of%20electrical%20discharge%20machining%20%28EDM%29%20jet%20flushing%20setting%20on%20the%20machining%20of%20tool%20steel%20workpiece%20%28References%29.pdf

id	ump-1101
recordtype	eprints
spelling	ump-11012017-04-10T01:18:27Z http://umpir.ump.edu.my/id/eprint/1101/ Effects of electrical discharge machining (EDM) jet flushing setting on the machining of tool steel workpiece Hasan, Muda TJ Mechanical engineering and machinery Electrical Discharge Machining (EDM) is one of the most accurate manufacturing process for creating complex or simple shape and geometries within parts and assemblies. EDM works by eroding material in path of electrical discharges that form an arc between an electrode tool and the work piece. The objective of this thesis project is to determine effect of EDM jet flushing setting on the machining of tool steel workpiece. The most important parameters of EDM are the material removal rate (MRR) and surface roughness (Ra). The non-electrical factors are considered in this experiment where the electrical factor has been fixed. In this thesis the influence of electrode material, flushing, electrode dimension and depth of cut on EDM performance is discussed. The analysis of the influence of these factors was carried out by adopting a complete factorial experiment. Graphite and Copper are used as electrode to machine the workpiece. Flushing is used in EDM to remove the eroded particle from the gap for efficient cutting. There are two level of flushing setting, for low level flushing is not used and at high level flushing is used. Electrode dimension for low level is 10 mm and high level is 30 mm. the factor for depth of cut is 10 mm at low and 20 mm at high level. The dielectric fluid is used kerosene. The effects of jet flushing was analyzed and discussed. The result had proved that flushing is very important to influence MRR and Ra result. 2009-11 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/1101/1/Effects%20of%20electrical%20discharge%20machining%20%28EDM%29%20jet%20flushing%20setting%20on%20the%20machining%20of%20tool%20steel%20workpiece%20%28Table%20of%20content%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/1101/2/Effects%20of%20electrical%20discharge%20machining%20%28EDM%29%20jet%20flushing%20setting%20on%20the%20machining%20of%20tool%20steel%20workpiece%20%28Abstract%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/1101/8/Effects%20of%20electrical%20discharge%20machining%20%28EDM%29%20jet%20flushing%20setting%20on%20the%20machining%20of%20tool%20steel%20workpiece%20%28Chapter%201%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/1101/16/Effects%20of%20electrical%20discharge%20machining%20%28EDM%29%20jet%20flushing%20setting%20on%20the%20machining%20of%20tool%20steel%20workpiece%20%28References%29.pdf Hasan, Muda (2009) Effects of electrical discharge machining (EDM) jet flushing setting on the machining of tool steel workpiece. Faculty of Mechanical Engineering, Universiti Malaysia Pahang . http://iportal.ump.edu.my/lib/item?id=chamo:45837&theme=UMP2
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English English English English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Hasan, Muda Effects of electrical discharge machining (EDM) jet flushing setting on the machining of tool steel workpiece
description	Electrical Discharge Machining (EDM) is one of the most accurate manufacturing process for creating complex or simple shape and geometries within parts and assemblies. EDM works by eroding material in path of electrical discharges that form an arc between an electrode tool and the work piece. The objective of this thesis project is to determine effect of EDM jet flushing setting on the machining of tool steel workpiece. The most important parameters of EDM are the material removal rate (MRR) and surface roughness (Ra). The non-electrical factors are considered in this experiment where the electrical factor has been fixed. In this thesis the influence of electrode material, flushing, electrode dimension and depth of cut on EDM performance is discussed. The analysis of the influence of these factors was carried out by adopting a complete factorial experiment. Graphite and Copper are used as electrode to machine the workpiece. Flushing is used in EDM to remove the eroded particle from the gap for efficient cutting. There are two level of flushing setting, for low level flushing is not used and at high level flushing is used. Electrode dimension for low level is 10 mm and high level is 30 mm. the factor for depth of cut is 10 mm at low and 20 mm at high level. The dielectric fluid is used kerosene. The effects of jet flushing was analyzed and discussed. The result had proved that flushing is very important to influence MRR and Ra result.
format	Undergraduates Project Papers
author	Hasan, Muda
author_facet	Hasan, Muda
author_sort	Hasan, Muda
title	Effects of electrical discharge machining (EDM) jet flushing setting on the machining of tool steel workpiece
title_short	Effects of electrical discharge machining (EDM) jet flushing setting on the machining of tool steel workpiece
title_full	Effects of electrical discharge machining (EDM) jet flushing setting on the machining of tool steel workpiece
title_fullStr	Effects of electrical discharge machining (EDM) jet flushing setting on the machining of tool steel workpiece
title_full_unstemmed	Effects of electrical discharge machining (EDM) jet flushing setting on the machining of tool steel workpiece
title_sort	effects of electrical discharge machining (edm) jet flushing setting on the machining of tool steel workpiece
publishDate	2009
url	http://umpir.ump.edu.my/id/eprint/1101/ http://umpir.ump.edu.my/id/eprint/1101/ http://umpir.ump.edu.my/id/eprint/1101/1/Effects%20of%20electrical%20discharge%20machining%20%28EDM%29%20jet%20flushing%20setting%20on%20the%20machining%20of%20tool%20steel%20workpiece%20%28Table%20of%20content%29.pdf http://umpir.ump.edu.my/id/eprint/1101/2/Effects%20of%20electrical%20discharge%20machining%20%28EDM%29%20jet%20flushing%20setting%20on%20the%20machining%20of%20tool%20steel%20workpiece%20%28Abstract%29.pdf http://umpir.ump.edu.my/id/eprint/1101/8/Effects%20of%20electrical%20discharge%20machining%20%28EDM%29%20jet%20flushing%20setting%20on%20the%20machining%20of%20tool%20steel%20workpiece%20%28Chapter%201%29.pdf http://umpir.ump.edu.my/id/eprint/1101/16/Effects%20of%20electrical%20discharge%20machining%20%28EDM%29%20jet%20flushing%20setting%20on%20the%20machining%20of%20tool%20steel%20workpiece%20%28References%29.pdf
first_indexed	2023-09-18T21:53:57Z
last_indexed	2023-09-18T21:53:57Z
_version_	1777413953710718976

Effects of electrical discharge machining (EDM) jet flushing setting on the machining of tool steel workpiece

Similar Items