Production of UV-curable palm oil resins/oligomers using laboratory scale and pilot scale systems

In recent years, there are growing trends in using palm oil as raw materials in radiation curable resins production. In this study, the acrylated palm oil resins i.e. the EPOLA (epoxidized palm oil acrylate) and the POBUA (palm oil based urethane acrylate) were synthesized using two different system...

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Main Authors:	Rida Tajau, Mohd Hilmi Mahmood, Mek Zah Salleh, Khairul Zaman Mohd Dahlan, Rosley Che Ismail, Sharilla Muhammad Faisal, Sheikh Mohd Zaki Sheikh Abdul Rahman
Format:	Article
Language:	English
Published:	Universiti Kebangsaan Malaysia 2013
Online Access:	http://journalarticle.ukm.my/6079/ http://journalarticle.ukm.my/6079/ http://journalarticle.ukm.my/6079/1/05_Rida_Tajau.pdf

id	ukm-6079
recordtype	eprints
spelling	ukm-60792016-12-14T06:40:19Z http://journalarticle.ukm.my/6079/ Production of UV-curable palm oil resins/oligomers using laboratory scale and pilot scale systems Rida Tajau, Mohd Hilmi Mahmood, Mek Zah Salleh, Khairul Zaman Mohd Dahlan, Rosley Che Ismail, Sharilla Muhammad Faisal, Sheikh Mohd Zaki Sheikh Abdul Rahman, In recent years, there are growing trends in using palm oil as raw materials in radiation curable resins production. In this study, the acrylated palm oil resins i.e. the EPOLA (epoxidized palm oil acrylate) and the POBUA (palm oil based urethane acrylate) were synthesized using two different systems, i.e. the 25 liter pilot scale reactor synthesis system and the 2 liter (L) laboratory scale reactor synthesis system through chemical processes known as acrylation and isocyanation. In this paper, the property of the acrylated resins which were produced by these two systems were evaluated and compared between each other. Their properties were characterized using the Fourier transform infrared (FTIR) spectrophotometer for functional group identification; the gel permeation chromatography (GPC) for molecular weight (Mw) determination, the Brookfield viscometer for viscosity measurements, the acid values (AV) and the oxirane oxygen contents (OOC) analysis. As a result, the production process for both the 2 L and 25 L reactor system were found to be time consuming and the main advantages for the 25 L reactor was its higher productivity as compared with the 2 L reactor system with the same synthesis process parameters i.e. the temperatures and the experimental methods. Besides that, the 25 L reactor synthesis process was found to be safe, easy to control and served unpolluted process to the environments. The final products, the acrylated palm oil resins were formulated into ultraviolet (UV) curable compounds before subjecting them under UV irradiation. As a result, the UV-curable palm oil resins showed potential uses as pressure sensitive adhesives, printing inks including overprint varnishes (OPV) and coatings. Universiti Kebangsaan Malaysia 2013-04 Article PeerReviewed application/pdf en http://journalarticle.ukm.my/6079/1/05_Rida_Tajau.pdf Rida Tajau, and Mohd Hilmi Mahmood, and Mek Zah Salleh, and Khairul Zaman Mohd Dahlan, and Rosley Che Ismail, and Sharilla Muhammad Faisal, and Sheikh Mohd Zaki Sheikh Abdul Rahman, (2013) Production of UV-curable palm oil resins/oligomers using laboratory scale and pilot scale systems. Sains Malaysiana, 42 (4). pp. 459-467. ISSN 0126-6039 http://www.ukm.my/jsm/
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Kebangasaan Malaysia
building	UKM Institutional Repository
collection	Online Access
language	English
description	In recent years, there are growing trends in using palm oil as raw materials in radiation curable resins production. In this study, the acrylated palm oil resins i.e. the EPOLA (epoxidized palm oil acrylate) and the POBUA (palm oil based urethane acrylate) were synthesized using two different systems, i.e. the 25 liter pilot scale reactor synthesis system and the 2 liter (L) laboratory scale reactor synthesis system through chemical processes known as acrylation and isocyanation. In this paper, the property of the acrylated resins which were produced by these two systems were evaluated and compared between each other. Their properties were characterized using the Fourier transform infrared (FTIR) spectrophotometer for functional group identification; the gel permeation chromatography (GPC) for molecular weight (Mw) determination, the Brookfield viscometer for viscosity measurements, the acid values (AV) and the oxirane oxygen contents (OOC) analysis. As a result, the production process for both the 2 L and 25 L reactor system were found to be time consuming and the main advantages for the 25 L reactor was its higher productivity as compared with the 2 L reactor system with the same synthesis process parameters i.e. the temperatures and the experimental methods. Besides that, the 25 L reactor synthesis process was found to be safe, easy to control and served unpolluted process to the environments. The final products, the acrylated palm oil resins were formulated into ultraviolet (UV) curable compounds before subjecting them under UV irradiation. As a result, the UV-curable palm oil resins showed potential uses as pressure sensitive adhesives, printing inks including overprint varnishes (OPV) and coatings.
format	Article
author	Rida Tajau, Mohd Hilmi Mahmood, Mek Zah Salleh, Khairul Zaman Mohd Dahlan, Rosley Che Ismail, Sharilla Muhammad Faisal, Sheikh Mohd Zaki Sheikh Abdul Rahman,
spellingShingle	Rida Tajau, Mohd Hilmi Mahmood, Mek Zah Salleh, Khairul Zaman Mohd Dahlan, Rosley Che Ismail, Sharilla Muhammad Faisal, Sheikh Mohd Zaki Sheikh Abdul Rahman, Production of UV-curable palm oil resins/oligomers using laboratory scale and pilot scale systems
author_facet	Rida Tajau, Mohd Hilmi Mahmood, Mek Zah Salleh, Khairul Zaman Mohd Dahlan, Rosley Che Ismail, Sharilla Muhammad Faisal, Sheikh Mohd Zaki Sheikh Abdul Rahman,
author_sort	Rida Tajau,
title	Production of UV-curable palm oil resins/oligomers using laboratory scale and pilot scale systems
title_short	Production of UV-curable palm oil resins/oligomers using laboratory scale and pilot scale systems
title_full	Production of UV-curable palm oil resins/oligomers using laboratory scale and pilot scale systems
title_fullStr	Production of UV-curable palm oil resins/oligomers using laboratory scale and pilot scale systems
title_full_unstemmed	Production of UV-curable palm oil resins/oligomers using laboratory scale and pilot scale systems
title_sort	production of uv-curable palm oil resins/oligomers using laboratory scale and pilot scale systems
publisher	Universiti Kebangsaan Malaysia
publishDate	2013
url	http://journalarticle.ukm.my/6079/ http://journalarticle.ukm.my/6079/ http://journalarticle.ukm.my/6079/1/05_Rida_Tajau.pdf
first_indexed	2023-09-18T19:45:55Z
last_indexed	2023-09-18T19:45:55Z
_version_	1777405899211538432

Production of UV-curable palm oil resins/oligomers using laboratory scale and pilot scale systems

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