Effect of gas flow rate during Metal Inert Gas (MIG) welding on tensile strength / Ahmad Safri Mohammed Salleh

This final project is a study about the effect of different gas flow rate used in Metal Inert Gas (MIG) welding on mechanical properties. Other variables such as stand off, current and speed of the welding were fixed. The parent metal consisted of mild steel with 5 mm thickness. MIG welding were cho...

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Main Author: Mohammed Salleh, Ahmad Safri
Format: Thesis
Language:English
Published: 2005
Subjects:
Online Access:http://ir.uitm.edu.my/id/eprint/21092/
http://ir.uitm.edu.my/id/eprint/21092/1/TD_AHMAD%20SAFRI%20MOHAMMED%20SALLEH%20EM%2005_5.pdf
id uitm-21092
recordtype eprints
spelling uitm-210922018-10-23T09:56:09Z http://ir.uitm.edu.my/id/eprint/21092/ Effect of gas flow rate during Metal Inert Gas (MIG) welding on tensile strength / Ahmad Safri Mohammed Salleh Mohammed Salleh, Ahmad Safri Power resources Power plants Miscellaneous motors and engines.Including gas, gasoline, diesel engines This final project is a study about the effect of different gas flow rate used in Metal Inert Gas (MIG) welding on mechanical properties. Other variables such as stand off, current and speed of the welding were fixed. The parent metal consisted of mild steel with 5 mm thickness. MIG welding were chosen because it is widely used in many welding application nowadays. The advantages of MIG welding include capability to weld in all position, has higher deposition rates than Shielded Metal Arc Welding, less operator skill required, and long welds can be made without starts and stops. 5 different gas flow rates were used in the study; 5 liter/min, 10 liter/min, 15 liter/min, 20 liter/min and 25 liter/min. The study emphasizes on optimizing the best flow rate that could produce good quality welding, in which evaluation was made from non-destructive and destructive evaluations. The study consists of 2 phases, the welding phase and the post-welding phase. In welding phase, for each gas flow rate, 2 mild steel plates were joined. In post-welding phase, the welded specimen then undergoes non-destructive testing. For non-destructive testing, ultrasonic test was conducted to determine welding quality and to check any existence of internal defects such as porosity, discontinuities, and void. Later, the shaped welded specimens were prepared for destructive evaluation. As destructive evaluation is considered, tensile test was performed, in order to determine the tensile strength values for each welded specimen. Finally, the fractured surface of each specimen was observed in order to strengthen and justify the findings from both non destructive and destructive evaluations. The results shows that gas flow rate of 10 l/min give the highest tensile strength which relates to the lowest amount of discontinuities presence and the highest welding penetration in that particular specimen. 2005 Thesis NonPeerReviewed text en http://ir.uitm.edu.my/id/eprint/21092/1/TD_AHMAD%20SAFRI%20MOHAMMED%20SALLEH%20EM%2005_5.pdf Mohammed Salleh, Ahmad Safri (2005) Effect of gas flow rate during Metal Inert Gas (MIG) welding on tensile strength / Ahmad Safri Mohammed Salleh. Degree thesis, Universiti Teknologi MARA.
repository_type Digital Repository
institution_category Local University
institution Universiti Teknologi MARA
building UiTM Institutional Repository
collection Online Access
language English
topic Power resources
Power plants
Miscellaneous motors and engines.Including gas, gasoline, diesel engines
spellingShingle Power resources
Power plants
Miscellaneous motors and engines.Including gas, gasoline, diesel engines
Mohammed Salleh, Ahmad Safri
Effect of gas flow rate during Metal Inert Gas (MIG) welding on tensile strength / Ahmad Safri Mohammed Salleh
description This final project is a study about the effect of different gas flow rate used in Metal Inert Gas (MIG) welding on mechanical properties. Other variables such as stand off, current and speed of the welding were fixed. The parent metal consisted of mild steel with 5 mm thickness. MIG welding were chosen because it is widely used in many welding application nowadays. The advantages of MIG welding include capability to weld in all position, has higher deposition rates than Shielded Metal Arc Welding, less operator skill required, and long welds can be made without starts and stops. 5 different gas flow rates were used in the study; 5 liter/min, 10 liter/min, 15 liter/min, 20 liter/min and 25 liter/min. The study emphasizes on optimizing the best flow rate that could produce good quality welding, in which evaluation was made from non-destructive and destructive evaluations. The study consists of 2 phases, the welding phase and the post-welding phase. In welding phase, for each gas flow rate, 2 mild steel plates were joined. In post-welding phase, the welded specimen then undergoes non-destructive testing. For non-destructive testing, ultrasonic test was conducted to determine welding quality and to check any existence of internal defects such as porosity, discontinuities, and void. Later, the shaped welded specimens were prepared for destructive evaluation. As destructive evaluation is considered, tensile test was performed, in order to determine the tensile strength values for each welded specimen. Finally, the fractured surface of each specimen was observed in order to strengthen and justify the findings from both non destructive and destructive evaluations. The results shows that gas flow rate of 10 l/min give the highest tensile strength which relates to the lowest amount of discontinuities presence and the highest welding penetration in that particular specimen.
format Thesis
author Mohammed Salleh, Ahmad Safri
author_facet Mohammed Salleh, Ahmad Safri
author_sort Mohammed Salleh, Ahmad Safri
title Effect of gas flow rate during Metal Inert Gas (MIG) welding on tensile strength / Ahmad Safri Mohammed Salleh
title_short Effect of gas flow rate during Metal Inert Gas (MIG) welding on tensile strength / Ahmad Safri Mohammed Salleh
title_full Effect of gas flow rate during Metal Inert Gas (MIG) welding on tensile strength / Ahmad Safri Mohammed Salleh
title_fullStr Effect of gas flow rate during Metal Inert Gas (MIG) welding on tensile strength / Ahmad Safri Mohammed Salleh
title_full_unstemmed Effect of gas flow rate during Metal Inert Gas (MIG) welding on tensile strength / Ahmad Safri Mohammed Salleh
title_sort effect of gas flow rate during metal inert gas (mig) welding on tensile strength / ahmad safri mohammed salleh
publishDate 2005
url http://ir.uitm.edu.my/id/eprint/21092/
http://ir.uitm.edu.my/id/eprint/21092/1/TD_AHMAD%20SAFRI%20MOHAMMED%20SALLEH%20EM%2005_5.pdf
first_indexed 2023-09-18T23:05:49Z
last_indexed 2023-09-18T23:05:49Z
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