A comparison between destructive and non- destructive techniques in determining coating thickness

Measuring coating thickness is an important part in research works related to coating applications. In general, techniques for measuring coating thickness may be divided into destructive and non-destructive methods which are commonly used depending on the applications. The objective of this study...

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Main Authors: Haider I., Farag, -, Suryanto, Ani, Mohd Hanafi, Mahmood, Mahmood Hameed
Format: Conference or Workshop Item
Language:English
English
English
Published: IOP Publishing Ltd. 2018
Subjects:
Online Access:http://irep.iium.edu.my/71166/
http://irep.iium.edu.my/71166/
http://irep.iium.edu.my/71166/
http://irep.iium.edu.my/71166/1/71166_A%20comparison%20between%20destructive.pdf
http://irep.iium.edu.my/71166/2/71166_A%20comparison%20between%20destructive_WOS.pdf
http://irep.iium.edu.my/71166/13/71166_A%20comparison%20between%20destructive_scopus.pdf
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spelling iium-711662019-10-30T08:15:26Z http://irep.iium.edu.my/71166/ A comparison between destructive and non- destructive techniques in determining coating thickness Haider I., Farag -, Suryanto Ani, Mohd Hanafi Mahmood, Mahmood Hameed T Technology (General) Measuring coating thickness is an important part in research works related to coating applications. In general, techniques for measuring coating thickness may be divided into destructive and non-destructive methods which are commonly used depending on the applications. The objective of this study is to compare two methods measuring the coating thickness of electroplating copper coating on the austenitic stainless-steel substrate. The electroplating was carried out in a solution containing 200 g/L CuSO4, 100 g/L H2SO4 at room temperature and current of 40mA/cm2 during 20,40,60,80 and 100 mins as coating periods. And the coating thickness was measured by two methods, cross sectional analysis as a destructive technique and weight gain as a non-destructive technique. The results show that at 20 mins coating time interval, the thickness measured by cross sectional method was 16.67 µm and by weight gain method was 17.37 µm, with difference of 0.7 µm and percentage error of 4.11%. This error increased to 5.27% at 100mins time interval, where the values of the thickness measured by cross sectional and weight gain were 86.33 µm and 81.9 µm respectively, and the difference was 4.43 µm. Moreover, though the weight gain method is fast and gives the indication for the termination of a coating process, information regarding the uniformity, porosity and the presence of cracks cannot be obtained. On the other hand, determining the coating thickness using destructive method will damage the sample IOP Publishing Ltd. 2018 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/71166/1/71166_A%20comparison%20between%20destructive.pdf application/pdf en http://irep.iium.edu.my/71166/2/71166_A%20comparison%20between%20destructive_WOS.pdf application/pdf en http://irep.iium.edu.my/71166/13/71166_A%20comparison%20between%20destructive_scopus.pdf Haider I., Farag and -, Suryanto and Ani, Mohd Hanafi and Mahmood, Mahmood Hameed (2018) A comparison between destructive and non- destructive techniques in determining coating thickness. In: International Conference on Advances in Manufacturing and Materials Engineering 2017 (ICAMME17), 8th-9th August 2017, Kuala Lumpur, Malaysia. https://iopscience.iop.org/article/10.1088/1757-899X/290/1/012020/pdf 10.1088/1757-899X/290/1/012020
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
English
English
topic T Technology (General)
spellingShingle T Technology (General)
Haider I., Farag
-, Suryanto
Ani, Mohd Hanafi
Mahmood, Mahmood Hameed
A comparison between destructive and non- destructive techniques in determining coating thickness
description Measuring coating thickness is an important part in research works related to coating applications. In general, techniques for measuring coating thickness may be divided into destructive and non-destructive methods which are commonly used depending on the applications. The objective of this study is to compare two methods measuring the coating thickness of electroplating copper coating on the austenitic stainless-steel substrate. The electroplating was carried out in a solution containing 200 g/L CuSO4, 100 g/L H2SO4 at room temperature and current of 40mA/cm2 during 20,40,60,80 and 100 mins as coating periods. And the coating thickness was measured by two methods, cross sectional analysis as a destructive technique and weight gain as a non-destructive technique. The results show that at 20 mins coating time interval, the thickness measured by cross sectional method was 16.67 µm and by weight gain method was 17.37 µm, with difference of 0.7 µm and percentage error of 4.11%. This error increased to 5.27% at 100mins time interval, where the values of the thickness measured by cross sectional and weight gain were 86.33 µm and 81.9 µm respectively, and the difference was 4.43 µm. Moreover, though the weight gain method is fast and gives the indication for the termination of a coating process, information regarding the uniformity, porosity and the presence of cracks cannot be obtained. On the other hand, determining the coating thickness using destructive method will damage the sample
format Conference or Workshop Item
author Haider I., Farag
-, Suryanto
Ani, Mohd Hanafi
Mahmood, Mahmood Hameed
author_facet Haider I., Farag
-, Suryanto
Ani, Mohd Hanafi
Mahmood, Mahmood Hameed
author_sort Haider I., Farag
title A comparison between destructive and non- destructive techniques in determining coating thickness
title_short A comparison between destructive and non- destructive techniques in determining coating thickness
title_full A comparison between destructive and non- destructive techniques in determining coating thickness
title_fullStr A comparison between destructive and non- destructive techniques in determining coating thickness
title_full_unstemmed A comparison between destructive and non- destructive techniques in determining coating thickness
title_sort comparison between destructive and non- destructive techniques in determining coating thickness
publisher IOP Publishing Ltd.
publishDate 2018
url http://irep.iium.edu.my/71166/
http://irep.iium.edu.my/71166/
http://irep.iium.edu.my/71166/
http://irep.iium.edu.my/71166/1/71166_A%20comparison%20between%20destructive.pdf
http://irep.iium.edu.my/71166/2/71166_A%20comparison%20between%20destructive_WOS.pdf
http://irep.iium.edu.my/71166/13/71166_A%20comparison%20between%20destructive_scopus.pdf
first_indexed 2023-09-18T21:41:01Z
last_indexed 2023-09-18T21:41:01Z
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