Prediction and experimental validation of temperature rise in ductile mode end milling of soda-lime glass

The suitable thermal, chemical, and corrosion resistance properties of glass make it possible to be used in a wide variety of product manufacturing, like lenses, mirrors, mold, semiconductor, biomedical, optical, and micro-electronics. However, machining of glass like any brittle material has big ch...

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Main Authors:	Bagum, Mst. Nasima, Konneh, Mohamed, Amin, A. K. M. Nurul
Format:	Article
Language:	English English English
Published:	Springer London 2018
Subjects:	TS Manufactures
Online Access:	http://irep.iium.edu.my/65217/ http://irep.iium.edu.my/65217/ http://irep.iium.edu.my/65217/ http://irep.iium.edu.my/65217/1/65217_Prediction%20and%20experimental%20validation%20of%20temperature%20rise.pdf http://irep.iium.edu.my/65217/2/65217_Prediction%20and%20experimental%20validation%20of%20temperature%20rise_SCOPUS.pdf http://irep.iium.edu.my/65217/3/65217_Prediction%20and%20experimental%20validation%20of%20temperature%20rise_WoS.pdf

id	iium-65217
recordtype	eprints
spelling	iium-652172018-08-20T07:16:09Z http://irep.iium.edu.my/65217/ Prediction and experimental validation of temperature rise in ductile mode end milling of soda-lime glass Bagum, Mst. Nasima Konneh, Mohamed Amin, A. K. M. Nurul TS Manufactures The suitable thermal, chemical, and corrosion resistance properties of glass make it possible to be used in a wide variety of product manufacturing, like lenses, mirrors, mold, semiconductor, biomedical, optical, and micro-electronics. However, machining of glass like any brittle material has big challenges owing to its inherent brittleness. Ductile mode machining is known to promote the material removal from a brittle material in ductile manner rather than by brittle fracture. In high-speed machining, the thermal softening effects can enhance flexibility in ductile machining of brittle materials. In this paper, an analytical model is developed to predict the amount of temperature generated in the immediate next removable layer (INRL) of the soda-lime glass work piece per unit depth of cut ∆T¯ INRL based on fundamental micro-machining principle and material physical properties. The model incorporates the effects of cutting speed, feed rate, strain rate, and thermal softening effect. The simulation and experimental results showed that at high cutting speed, glass softening can be achieved by adiabatic heating in order to facilitate ductile machining. The amount of adiabatic heating can be controlled by predicting the amount of the ∆T¯ INRL. Springer London 2018-06 Article PeerReviewed application/pdf en http://irep.iium.edu.my/65217/1/65217_Prediction%20and%20experimental%20validation%20of%20temperature%20rise.pdf application/pdf en http://irep.iium.edu.my/65217/2/65217_Prediction%20and%20experimental%20validation%20of%20temperature%20rise_SCOPUS.pdf application/pdf en http://irep.iium.edu.my/65217/3/65217_Prediction%20and%20experimental%20validation%20of%20temperature%20rise_WoS.pdf Bagum, Mst. Nasima and Konneh, Mohamed and Amin, A. K. M. Nurul (2018) Prediction and experimental validation of temperature rise in ductile mode end milling of soda-lime glass. The International Journal of Advanced Manufacturing Technology, 96 (9-12). pp. 3437-3447. ISSN 0268-3768 https://link.springer.com/article/10.1007/s00170-018-1833-0 10.1007/s00170-018-1833-0
repository_type	Digital Repository
institution_category	Local University
institution	International Islamic University Malaysia
building	IIUM Repository
collection	Online Access
language	English English English
topic	TS Manufactures
spellingShingle	TS Manufactures Bagum, Mst. Nasima Konneh, Mohamed Amin, A. K. M. Nurul Prediction and experimental validation of temperature rise in ductile mode end milling of soda-lime glass
description	The suitable thermal, chemical, and corrosion resistance properties of glass make it possible to be used in a wide variety of product manufacturing, like lenses, mirrors, mold, semiconductor, biomedical, optical, and micro-electronics. However, machining of glass like any brittle material has big challenges owing to its inherent brittleness. Ductile mode machining is known to promote the material removal from a brittle material in ductile manner rather than by brittle fracture. In high-speed machining, the thermal softening effects can enhance flexibility in ductile machining of brittle materials. In this paper, an analytical model is developed to predict the amount of temperature generated in the immediate next removable layer (INRL) of the soda-lime glass work piece per unit depth of cut ∆T¯ INRL based on fundamental micro-machining principle and material physical properties. The model incorporates the effects of cutting speed, feed rate, strain rate, and thermal softening effect. The simulation and experimental results showed that at high cutting speed, glass softening can be achieved by adiabatic heating in order to facilitate ductile machining. The amount of adiabatic heating can be controlled by predicting the amount of the ∆T¯ INRL.
format	Article
author	Bagum, Mst. Nasima Konneh, Mohamed Amin, A. K. M. Nurul
author_facet	Bagum, Mst. Nasima Konneh, Mohamed Amin, A. K. M. Nurul
author_sort	Bagum, Mst. Nasima
title	Prediction and experimental validation of temperature rise in ductile mode end milling of soda-lime glass
title_short	Prediction and experimental validation of temperature rise in ductile mode end milling of soda-lime glass
title_full	Prediction and experimental validation of temperature rise in ductile mode end milling of soda-lime glass
title_fullStr	Prediction and experimental validation of temperature rise in ductile mode end milling of soda-lime glass
title_full_unstemmed	Prediction and experimental validation of temperature rise in ductile mode end milling of soda-lime glass
title_sort	prediction and experimental validation of temperature rise in ductile mode end milling of soda-lime glass
publisher	Springer London
publishDate	2018
url	http://irep.iium.edu.my/65217/ http://irep.iium.edu.my/65217/ http://irep.iium.edu.my/65217/ http://irep.iium.edu.my/65217/1/65217_Prediction%20and%20experimental%20validation%20of%20temperature%20rise.pdf http://irep.iium.edu.my/65217/2/65217_Prediction%20and%20experimental%20validation%20of%20temperature%20rise_SCOPUS.pdf http://irep.iium.edu.my/65217/3/65217_Prediction%20and%20experimental%20validation%20of%20temperature%20rise_WoS.pdf
first_indexed	2023-09-18T21:32:32Z
last_indexed	2023-09-18T21:32:32Z
_version_	1777412606703697920

Prediction and experimental validation of temperature rise in ductile mode end milling of soda-lime glass

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