Machinability of soda lime glass in high speed end milling

Ductile regime machining can produce crack free surface on brittle material under certain controlled cutting conditions. Although end milling is a versatile process, it has not been frequently applied for machining soda lime glass. The brittle nature of the soda lime glass makes the machining diffi...

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Main Authors: Konneh, Mohamed, Bagum, Mst. Nasima, Mohamed Ariff, Tasnim Firdaus, Yeakub Ali, Mohammad
Format: Conference or Workshop Item
Language:English
English
English
Published: IOP Publishing 2017
Subjects:
Online Access:http://irep.iium.edu.my/62161/
http://irep.iium.edu.my/62161/
http://irep.iium.edu.my/62161/
http://irep.iium.edu.my/62161/1/Machinability%20of%20soda%20lime%20glass%20in%20high%20speed%20end%20milling.pdf
http://irep.iium.edu.my/62161/7/62161_Machinability%20of%20Soda%20Lime%20Glass%20in%20High%20Speed%20_scopus.pdf
http://irep.iium.edu.my/62161/13/62161_Machinability%20of%20soda%20lime%20glass%20in%20high%20speed%20end%20milling_WoS.pdf
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recordtype eprints
spelling iium-621612018-10-29T02:46:06Z http://irep.iium.edu.my/62161/ Machinability of soda lime glass in high speed end milling Konneh, Mohamed Bagum, Mst. Nasima Mohamed Ariff, Tasnim Firdaus Yeakub Ali, Mohammad T Technology (General) T175 Industrial research. Research and development Ductile regime machining can produce crack free surface on brittle material under certain controlled cutting conditions. Although end milling is a versatile process, it has not been frequently applied for machining soda lime glass. The brittle nature of the soda lime glass makes the machining difficult. Soda lime glass is a strain rate and temperature sensitive material. Therefore, high speed machining can be beneficiary to achieve ductile surface with low roughness. Hence, proper combination of cutting parameters needs to identify. In this paper, the effects of cutting parameters such as spindle speed, feed rate and depth cut on the surface roughness parameters Ra, Rq and Rt are investigated to assess machinability of soda lime glass during high-speed end milling. Regression models are generated and process parameters are optimized using the Central Composite Design (CCD) of Response Surface Methodology (RSM). The uncoated tungsten carbide tool was used to conduct milling operation. Experimental verification of optimal condition, spindle speed 40,000 rpm, feed rate 10 mm/min and depth of cut 34 μm confirmed that ductile surface with Ra, Rq and Rt of 0.33μm, 0.49μm and 6.59 μm respectively possible to achieve. IOP Publishing 2017 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/62161/1/Machinability%20of%20soda%20lime%20glass%20in%20high%20speed%20end%20milling.pdf application/pdf en http://irep.iium.edu.my/62161/7/62161_Machinability%20of%20Soda%20Lime%20Glass%20in%20High%20Speed%20_scopus.pdf application/pdf en http://irep.iium.edu.my/62161/13/62161_Machinability%20of%20soda%20lime%20glass%20in%20high%20speed%20end%20milling_WoS.pdf Konneh, Mohamed and Bagum, Mst. Nasima and Mohamed Ariff, Tasnim Firdaus and Yeakub Ali, Mohammad (2017) Machinability of soda lime glass in high speed end milling. In: International Conference on Advances in Manufacturing and Materials Engineering (ICAMME 2017), 8-9 August 2017, Kuala Lumpur, Malaysia. http://iopscience.iop.org/article/10.1088/1757-899X/290/1/012036 10.1088/1757-899X/290/1/012036
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
English
English
topic T Technology (General)
T175 Industrial research. Research and development
spellingShingle T Technology (General)
T175 Industrial research. Research and development
Konneh, Mohamed
Bagum, Mst. Nasima
Mohamed Ariff, Tasnim Firdaus
Yeakub Ali, Mohammad
Machinability of soda lime glass in high speed end milling
description Ductile regime machining can produce crack free surface on brittle material under certain controlled cutting conditions. Although end milling is a versatile process, it has not been frequently applied for machining soda lime glass. The brittle nature of the soda lime glass makes the machining difficult. Soda lime glass is a strain rate and temperature sensitive material. Therefore, high speed machining can be beneficiary to achieve ductile surface with low roughness. Hence, proper combination of cutting parameters needs to identify. In this paper, the effects of cutting parameters such as spindle speed, feed rate and depth cut on the surface roughness parameters Ra, Rq and Rt are investigated to assess machinability of soda lime glass during high-speed end milling. Regression models are generated and process parameters are optimized using the Central Composite Design (CCD) of Response Surface Methodology (RSM). The uncoated tungsten carbide tool was used to conduct milling operation. Experimental verification of optimal condition, spindle speed 40,000 rpm, feed rate 10 mm/min and depth of cut 34 μm confirmed that ductile surface with Ra, Rq and Rt of 0.33μm, 0.49μm and 6.59 μm respectively possible to achieve.
format Conference or Workshop Item
author Konneh, Mohamed
Bagum, Mst. Nasima
Mohamed Ariff, Tasnim Firdaus
Yeakub Ali, Mohammad
author_facet Konneh, Mohamed
Bagum, Mst. Nasima
Mohamed Ariff, Tasnim Firdaus
Yeakub Ali, Mohammad
author_sort Konneh, Mohamed
title Machinability of soda lime glass in high speed end milling
title_short Machinability of soda lime glass in high speed end milling
title_full Machinability of soda lime glass in high speed end milling
title_fullStr Machinability of soda lime glass in high speed end milling
title_full_unstemmed Machinability of soda lime glass in high speed end milling
title_sort machinability of soda lime glass in high speed end milling
publisher IOP Publishing
publishDate 2017
url http://irep.iium.edu.my/62161/
http://irep.iium.edu.my/62161/
http://irep.iium.edu.my/62161/
http://irep.iium.edu.my/62161/1/Machinability%20of%20soda%20lime%20glass%20in%20high%20speed%20end%20milling.pdf
http://irep.iium.edu.my/62161/7/62161_Machinability%20of%20Soda%20Lime%20Glass%20in%20High%20Speed%20_scopus.pdf
http://irep.iium.edu.my/62161/13/62161_Machinability%20of%20soda%20lime%20glass%20in%20high%20speed%20end%20milling_WoS.pdf
first_indexed 2023-09-18T21:28:08Z
last_indexed 2023-09-18T21:28:08Z
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