Effect of minimum quantity lubrication on surface roughness in tool-based micromilling

Cutting fluid plays an important role in machining processes to achieve dimensional accuracy in reducing tool wear and improving tool lifespan. The conventional flood cooling method in machining processes is not cost effective and consumption of huge amounts of cutting fluid is neither healthy no...

Full description

Bibliographic Details
Main Authors:	Ali, Mohammad Yeakub, Jailani, Wan Norsyazila, Abd Rahman, Mohamed, Hassan, Muhammad Hasibul, Banu, Asfana
Format:	Article
Language:	English English
Published:	International Islamic University Malaysia-IIUM 2017
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://irep.iium.edu.my/56865/ http://irep.iium.edu.my/56865/ http://irep.iium.edu.my/56865/1/56865_Effect%20of%20minimum%20quantity%20lubrication%20on%20surface%20roughness%20in%20tool-based%20micromilling.pdf http://irep.iium.edu.my/56865/7/56865_Effect%20of%20minimum%20quantity%20lubrication%20on%20surface%20roughness%20in%20tool-based%20micromilling_SCOPUS.pdf

id	iium-56865
recordtype	eprints
spelling	iium-568652017-12-06T01:37:50Z http://irep.iium.edu.my/56865/ Effect of minimum quantity lubrication on surface roughness in tool-based micromilling Ali, Mohammad Yeakub Jailani, Wan Norsyazila Abd Rahman, Mohamed Hassan, Muhammad Hasibul Banu, Asfana TJ Mechanical engineering and machinery Cutting fluid plays an important role in machining processes to achieve dimensional accuracy in reducing tool wear and improving tool lifespan. The conventional flood cooling method in machining processes is not cost effective and consumption of huge amounts of cutting fluid is neither healthy nor environmentally friendly. In micromachining, flood cooling is not recommended to avoid possible damage to the microstructures. Therefore, one of the alternatives to overcome the environmental issues is to use a minimum quantity of lubrication (MQL) in the machining process. MQL is ecofriendly and has an economical advantage in manufacturing costs. However, there is an observed lack of study on MQL in improving machined surface roughness in micromilling. A study of the effects of MQL on surface roughness should be carried out because surface roughness is one of the important issues in micromachined parts such as microfluidic channels. This paper investigates and compares surface roughness with the presence of MQL and dry cutting in the micromilling of aluminium alloy 1100 using a DT-110 milling machine. The relationship between the depth of cut, feed rate, and spindle speed on surface roughness is also analyzed. The three machining parameters identified as significant for surface roughness with dry cutting are: depth of cut, feed rate, and spindle speed. For surface roughness with MQL, it is found that spindle speed did not greatly influence surface roughness. The presence of MQL provides a better surface roughness by decreasing the friction between tool and work piece. International Islamic University Malaysia-IIUM 2017-03 Article NonPeerReviewed application/pdf en http://irep.iium.edu.my/56865/1/56865_Effect%20of%20minimum%20quantity%20lubrication%20on%20surface%20roughness%20in%20tool-based%20micromilling.pdf application/pdf en http://irep.iium.edu.my/56865/7/56865_Effect%20of%20minimum%20quantity%20lubrication%20on%20surface%20roughness%20in%20tool-based%20micromilling_SCOPUS.pdf Ali, Mohammad Yeakub and Jailani, Wan Norsyazila and Abd Rahman, Mohamed and Hassan, Muhammad Hasibul and Banu, Asfana (2017) Effect of minimum quantity lubrication on surface roughness in tool-based micromilling. IIUM Engineering Journal, 18 (1). pp. 147-154. ISSN 1511-788X E-ISSN 2289-7860 http://journals.iium.edu.my/ejournal/index.php/iiumej/article/view/638/461
repository_type	Digital Repository
institution_category	Local University
institution	International Islamic University Malaysia
building	IIUM Repository
collection	Online Access
language	English English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Ali, Mohammad Yeakub Jailani, Wan Norsyazila Abd Rahman, Mohamed Hassan, Muhammad Hasibul Banu, Asfana Effect of minimum quantity lubrication on surface roughness in tool-based micromilling
description	Cutting fluid plays an important role in machining processes to achieve dimensional accuracy in reducing tool wear and improving tool lifespan. The conventional flood cooling method in machining processes is not cost effective and consumption of huge amounts of cutting fluid is neither healthy nor environmentally friendly. In micromachining, flood cooling is not recommended to avoid possible damage to the microstructures. Therefore, one of the alternatives to overcome the environmental issues is to use a minimum quantity of lubrication (MQL) in the machining process. MQL is ecofriendly and has an economical advantage in manufacturing costs. However, there is an observed lack of study on MQL in improving machined surface roughness in micromilling. A study of the effects of MQL on surface roughness should be carried out because surface roughness is one of the important issues in micromachined parts such as microfluidic channels. This paper investigates and compares surface roughness with the presence of MQL and dry cutting in the micromilling of aluminium alloy 1100 using a DT-110 milling machine. The relationship between the depth of cut, feed rate, and spindle speed on surface roughness is also analyzed. The three machining parameters identified as significant for surface roughness with dry cutting are: depth of cut, feed rate, and spindle speed. For surface roughness with MQL, it is found that spindle speed did not greatly influence surface roughness. The presence of MQL provides a better surface roughness by decreasing the friction between tool and work piece.
format	Article
author	Ali, Mohammad Yeakub Jailani, Wan Norsyazila Abd Rahman, Mohamed Hassan, Muhammad Hasibul Banu, Asfana
author_facet	Ali, Mohammad Yeakub Jailani, Wan Norsyazila Abd Rahman, Mohamed Hassan, Muhammad Hasibul Banu, Asfana
author_sort	Ali, Mohammad Yeakub
title	Effect of minimum quantity lubrication on surface roughness in tool-based micromilling
title_short	Effect of minimum quantity lubrication on surface roughness in tool-based micromilling
title_full	Effect of minimum quantity lubrication on surface roughness in tool-based micromilling
title_fullStr	Effect of minimum quantity lubrication on surface roughness in tool-based micromilling
title_full_unstemmed	Effect of minimum quantity lubrication on surface roughness in tool-based micromilling
title_sort	effect of minimum quantity lubrication on surface roughness in tool-based micromilling
publisher	International Islamic University Malaysia-IIUM
publishDate	2017
url	http://irep.iium.edu.my/56865/ http://irep.iium.edu.my/56865/ http://irep.iium.edu.my/56865/1/56865_Effect%20of%20minimum%20quantity%20lubrication%20on%20surface%20roughness%20in%20tool-based%20micromilling.pdf http://irep.iium.edu.my/56865/7/56865_Effect%20of%20minimum%20quantity%20lubrication%20on%20surface%20roughness%20in%20tool-based%20micromilling_SCOPUS.pdf
first_indexed	2023-09-18T21:20:17Z
last_indexed	2023-09-18T21:20:17Z
_version_	1777411836010823680

Effect of minimum quantity lubrication on surface roughness in tool-based micromilling

Similar Items