Study on wear mechanism of solid carbide cutting tool in milling CFRP

Carbon fiber reinforced plastic (CFRP) is an expensive composite which has become valuable material as the demand for this composite increased in the industries. It is suitable to be used in automotive, aerospace, and aircraft because of its properties which is stronger than steel and also stiffer t...

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Main Authors: Muhamad Khairussaleh, Nor Khairusshima, Che Haron, Che Hassan, A. Ghani, Jaharah
Format: Article
Language:English
English
English
Published: Cambridge University Press 2016
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Online Access:http://irep.iium.edu.my/56558/
http://irep.iium.edu.my/56558/
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http://irep.iium.edu.my/56558/1/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide%20cutting%20tool%20in%20milling%20CFRP.pdf
http://irep.iium.edu.my/56558/2/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide_Scopus.pdf
http://irep.iium.edu.my/56558/3/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide_WoS.pdf
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spelling iium-565582017-07-18T01:16:06Z http://irep.iium.edu.my/56558/ Study on wear mechanism of solid carbide cutting tool in milling CFRP Muhamad Khairussaleh, Nor Khairusshima Che Haron, Che Hassan A. Ghani, Jaharah TJ Mechanical engineering and machinery Carbon fiber reinforced plastic (CFRP) is an expensive composite which has become valuable material as the demand for this composite increased in the industries. It is suitable to be used in automotive, aerospace, and aircraft because of its properties which is stronger than steel and also stiffer than titanium while retaining its lighter weight. However machining of CFRP is a mess to machinist due to its nature which is abrasive. The paper presents the wear mechanism on solid carbide cutting tool during milling CFRP. The wear mechanism is observed under dry and chilled air machining. The machining parameters tested were at cutting speed of 200 m/min with constant feed rate and depth of cut. For both dry and chilled air machining, it is observed that carbide cutting tool experienced abrasive wear which has been influenced by abrasive powdering chips and fibers during milling CFRP. Under microscope and scanning electron microscope, the abrasive wear is represented by shiny and polish area on the cutting tool respectively. This abrasive wear is observed higher under dry machining compared to the chilled air machining which was due to the heat generated during machining. Thus, chilled air has a potential of improving machinability of CFRP by using solid carbide cutting tool. Cambridge University Press 2016 Article PeerReviewed application/pdf en http://irep.iium.edu.my/56558/1/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide%20cutting%20tool%20in%20milling%20CFRP.pdf application/pdf en http://irep.iium.edu.my/56558/2/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide_Scopus.pdf application/pdf en http://irep.iium.edu.my/56558/3/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide_WoS.pdf Muhamad Khairussaleh, Nor Khairusshima and Che Haron, Che Hassan and A. Ghani, Jaharah (2016) Study on wear mechanism of solid carbide cutting tool in milling CFRP. Journal of Materials Research, 31 (13). pp. 1893-1899. ISSN 0884-2914 https://www.cambridge.org/core/journals/journal-of-materials-research/article/study-on-wear-mechanism-of-solid-carbide-cutting-tool-in-milling-cfrp/23C2F28BE942C50B8ABFA84298549606 https://doi.org/10.1557/jmr.2016.21
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
English
English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Muhamad Khairussaleh, Nor Khairusshima
Che Haron, Che Hassan
A. Ghani, Jaharah
Study on wear mechanism of solid carbide cutting tool in milling CFRP
description Carbon fiber reinforced plastic (CFRP) is an expensive composite which has become valuable material as the demand for this composite increased in the industries. It is suitable to be used in automotive, aerospace, and aircraft because of its properties which is stronger than steel and also stiffer than titanium while retaining its lighter weight. However machining of CFRP is a mess to machinist due to its nature which is abrasive. The paper presents the wear mechanism on solid carbide cutting tool during milling CFRP. The wear mechanism is observed under dry and chilled air machining. The machining parameters tested were at cutting speed of 200 m/min with constant feed rate and depth of cut. For both dry and chilled air machining, it is observed that carbide cutting tool experienced abrasive wear which has been influenced by abrasive powdering chips and fibers during milling CFRP. Under microscope and scanning electron microscope, the abrasive wear is represented by shiny and polish area on the cutting tool respectively. This abrasive wear is observed higher under dry machining compared to the chilled air machining which was due to the heat generated during machining. Thus, chilled air has a potential of improving machinability of CFRP by using solid carbide cutting tool.
format Article
author Muhamad Khairussaleh, Nor Khairusshima
Che Haron, Che Hassan
A. Ghani, Jaharah
author_facet Muhamad Khairussaleh, Nor Khairusshima
Che Haron, Che Hassan
A. Ghani, Jaharah
author_sort Muhamad Khairussaleh, Nor Khairusshima
title Study on wear mechanism of solid carbide cutting tool in milling CFRP
title_short Study on wear mechanism of solid carbide cutting tool in milling CFRP
title_full Study on wear mechanism of solid carbide cutting tool in milling CFRP
title_fullStr Study on wear mechanism of solid carbide cutting tool in milling CFRP
title_full_unstemmed Study on wear mechanism of solid carbide cutting tool in milling CFRP
title_sort study on wear mechanism of solid carbide cutting tool in milling cfrp
publisher Cambridge University Press
publishDate 2016
url http://irep.iium.edu.my/56558/
http://irep.iium.edu.my/56558/
http://irep.iium.edu.my/56558/
http://irep.iium.edu.my/56558/1/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide%20cutting%20tool%20in%20milling%20CFRP.pdf
http://irep.iium.edu.my/56558/2/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide_Scopus.pdf
http://irep.iium.edu.my/56558/3/56558_Study%20on%20wear%20mechanism%20of%20solid%20carbide_WoS.pdf
first_indexed 2023-09-18T21:19:48Z
last_indexed 2023-09-18T21:19:48Z
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