Process capability of high speed micro end-milling of Inconel 718 with minimum quantity lubrication

The demand for micro-parts is expected to grow and micro-machining has been shown to be a viable manufacturing process to produce these products. These micro-products may be produced from hard-to-machine materials such as superalloys under little or no metal cutting fluids to reduce machining cost o...

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Main Authors: Abd. Rahman, Mohamed, Ali, Mohammad Yeakub, Rosli, Abdul Rahman Shah, Banu, Asfana
Format: Conference or Workshop Item
Language:English
English
Published: IOP Publishing 2017
Subjects:
Online Access:http://irep.iium.edu.my/56356/
http://irep.iium.edu.my/56356/
http://irep.iium.edu.my/56356/
http://irep.iium.edu.my/56356/7/56356.pdf
http://irep.iium.edu.my/56356/13/56356-Process%20Capability%20of%20High%20Speed%20Micro%20End-Milling%20of%20Inconel%20718%20with%20Minimum%20Quantity%20Lubrication_SCOPUS.pdf
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spelling iium-563562017-06-15T05:13:01Z http://irep.iium.edu.my/56356/ Process capability of high speed micro end-milling of Inconel 718 with minimum quantity lubrication Abd. Rahman, Mohamed Ali, Mohammad Yeakub Rosli, Abdul Rahman Shah Banu, Asfana TS200 Metal manufactures. Metalworking The demand for micro-parts is expected to grow and micro-machining has been shown to be a viable manufacturing process to produce these products. These micro-products may be produced from hard-to-machine materials such as superalloys under little or no metal cutting fluids to reduce machining cost or drawbacks associated with health and environment. This project aims to investigate the capability of micro end-milling process of Inconel 718 with minimum quantity lubrication (MQL). Microtools DT-110 multi-process micro machine was used to machine 10 micro-channels with MQL and 10 more under dry condition while maintaining the same machining parameters. The width of the micro-channels was measured using digital microscope and used to determine the process capability indices, Cp and Cpk. QI Macros SPC for Excel was used to analyze the resultant machining data. The results indicated that micro end-milling process of Inconel 718 was not capable under both MQL and dry cutting conditions as indicated by the Cp values of less than 1.0. However, the use of MQL helped the process to be more stable and capable. Results obtained showed that the process variation was greatly reduced by using MQL in micro end-milling of Inconel 718. IOP Publishing 2017-04-03 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/56356/7/56356.pdf application/pdf en http://irep.iium.edu.my/56356/13/56356-Process%20Capability%20of%20High%20Speed%20Micro%20End-Milling%20of%20Inconel%20718%20with%20Minimum%20Quantity%20Lubrication_SCOPUS.pdf Abd. Rahman, Mohamed and Ali, Mohammad Yeakub and Rosli, Abdul Rahman Shah and Banu, Asfana (2017) Process capability of high speed micro end-milling of Inconel 718 with minimum quantity lubrication. In: 3rd International Conference on Mechanical, Automotive and Aerospace Engineering 2016 (ICMAAE’16), 25th-27th July 2016, Kuala Lumpur, Malaysia. http://iopscience.iop.org/article/10.1088/1757-899X/184/1/012036/pdf 10.1088/1757-899X/184/1/012036
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
English
topic TS200 Metal manufactures. Metalworking
spellingShingle TS200 Metal manufactures. Metalworking
Abd. Rahman, Mohamed
Ali, Mohammad Yeakub
Rosli, Abdul Rahman Shah
Banu, Asfana
Process capability of high speed micro end-milling of Inconel 718 with minimum quantity lubrication
description The demand for micro-parts is expected to grow and micro-machining has been shown to be a viable manufacturing process to produce these products. These micro-products may be produced from hard-to-machine materials such as superalloys under little or no metal cutting fluids to reduce machining cost or drawbacks associated with health and environment. This project aims to investigate the capability of micro end-milling process of Inconel 718 with minimum quantity lubrication (MQL). Microtools DT-110 multi-process micro machine was used to machine 10 micro-channels with MQL and 10 more under dry condition while maintaining the same machining parameters. The width of the micro-channels was measured using digital microscope and used to determine the process capability indices, Cp and Cpk. QI Macros SPC for Excel was used to analyze the resultant machining data. The results indicated that micro end-milling process of Inconel 718 was not capable under both MQL and dry cutting conditions as indicated by the Cp values of less than 1.0. However, the use of MQL helped the process to be more stable and capable. Results obtained showed that the process variation was greatly reduced by using MQL in micro end-milling of Inconel 718.
format Conference or Workshop Item
author Abd. Rahman, Mohamed
Ali, Mohammad Yeakub
Rosli, Abdul Rahman Shah
Banu, Asfana
author_facet Abd. Rahman, Mohamed
Ali, Mohammad Yeakub
Rosli, Abdul Rahman Shah
Banu, Asfana
author_sort Abd. Rahman, Mohamed
title Process capability of high speed micro end-milling of Inconel 718 with minimum quantity lubrication
title_short Process capability of high speed micro end-milling of Inconel 718 with minimum quantity lubrication
title_full Process capability of high speed micro end-milling of Inconel 718 with minimum quantity lubrication
title_fullStr Process capability of high speed micro end-milling of Inconel 718 with minimum quantity lubrication
title_full_unstemmed Process capability of high speed micro end-milling of Inconel 718 with minimum quantity lubrication
title_sort process capability of high speed micro end-milling of inconel 718 with minimum quantity lubrication
publisher IOP Publishing
publishDate 2017
url http://irep.iium.edu.my/56356/
http://irep.iium.edu.my/56356/
http://irep.iium.edu.my/56356/
http://irep.iium.edu.my/56356/7/56356.pdf
http://irep.iium.edu.my/56356/13/56356-Process%20Capability%20of%20High%20Speed%20Micro%20End-Milling%20of%20Inconel%20718%20with%20Minimum%20Quantity%20Lubrication_SCOPUS.pdf
first_indexed 2023-09-18T21:19:29Z
last_indexed 2023-09-18T21:19:29Z
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