Multi-response optimizations for high speed ductile mode machining of soda lime glass

Ductile regime end milling of soda lime glass needs consideration from commercial standpoints as well as in research and development. High speed machining is capable to obtain ductile mode at an increased material removal rate and at the same time tool wear rate can be optimized at higher value of c...

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Main Authors:	Bagum, Nasima, Amin, A. K. M. Nurul, Konneh, Mohamed, Mohd Zaib, Noor Fathiah
Format:	Article
Language:	English English
Published:	Asian Research Publishing Network (ARPN) 2015
Subjects:	TS Manufactures
Online Access:	http://irep.iium.edu.my/50735/ http://irep.iium.edu.my/50735/ http://irep.iium.edu.my/50735/1/50735_Multi-response_optimizations_for_high_speed_ductile_mode_machining_of_soda_lime_glass.pdf http://irep.iium.edu.my/50735/2/50735_Multi-response_optimizations_for_high_speed_ductile_mode_machining_of_soda_lime_glass_SCOPUS.pdf

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recordtype	eprints
spelling	iium-507352017-10-16T01:28:40Z http://irep.iium.edu.my/50735/ Multi-response optimizations for high speed ductile mode machining of soda lime glass Bagum, Nasima Amin, A. K. M. Nurul Konneh, Mohamed Mohd Zaib, Noor Fathiah TS Manufactures Ductile regime end milling of soda lime glass needs consideration from commercial standpoints as well as in research and development. High speed machining is capable to obtain ductile mode at an increased material removal rate and at the same time tool wear rate can be optimized at higher value of cutting speed. This paper presents a simple and workable approach to process parameters optimization, to achieve ductile mode machining of soda lime glass applying high speed using the experiment design and parameter optimization capabilities of Response Surface Methodology (RSM). The particular ranges of cutting parameters were chosen based on initial tests conducted to ensure ductile mode machining during the experiments. The machining parameters such as cutting speed, depth of cut, and feed rate were varied from 30000 to 50000 rpm, 20 to 50 μm and from 45 to 75 mm/min (0.45 to 1.25 μm per tooth) respectively. Based on the experimental results empirical mathematical models relating the machining parameters to response parameters, namely, surface roughness, tool wear and tool life, were first developed. Multi-criteria optimization was conducted applying the desirability function of RSM based on the developed models, with the aim of determining the combination of machining parameters that would lead to optimal settings of responses. The quality criteria considered to establish optimal parameters were the minimization of surface roughness (Ra), tool wear (Tw) and maximization of tool life (Tl). Obtained results demonstrated that optimal combination of the response parameters, 0.78 μm Ra, 107 μm (Tw) and 0.56 min (Tl) were achieved with maximum desirability 77%, at the lowest depth of cut 20 μm at spindle speed of approximately 40000 rpm with feed rate of 69 mm/min. Asian Research Publishing Network (ARPN) 2015-12 Article PeerReviewed application/pdf en http://irep.iium.edu.my/50735/1/50735_Multi-response_optimizations_for_high_speed_ductile_mode_machining_of_soda_lime_glass.pdf application/pdf en http://irep.iium.edu.my/50735/2/50735_Multi-response_optimizations_for_high_speed_ductile_mode_machining_of_soda_lime_glass_SCOPUS.pdf Bagum, Nasima and Amin, A. K. M. Nurul and Konneh, Mohamed and Mohd Zaib, Noor Fathiah (2015) Multi-response optimizations for high speed ductile mode machining of soda lime glass. ARPN Journal of Engineering and Applied Sciences, 10 (23). pp. 17341-17350. ISSN 1819-6608 http://www.arpnjournals.org/jeas/research_papers/rp_2015/jeas_1215_3174.pdf
repository_type	Digital Repository
institution_category	Local University
institution	International Islamic University Malaysia
building	IIUM Repository
collection	Online Access
language	English English
topic	TS Manufactures
spellingShingle	TS Manufactures Bagum, Nasima Amin, A. K. M. Nurul Konneh, Mohamed Mohd Zaib, Noor Fathiah Multi-response optimizations for high speed ductile mode machining of soda lime glass
description	Ductile regime end milling of soda lime glass needs consideration from commercial standpoints as well as in research and development. High speed machining is capable to obtain ductile mode at an increased material removal rate and at the same time tool wear rate can be optimized at higher value of cutting speed. This paper presents a simple and workable approach to process parameters optimization, to achieve ductile mode machining of soda lime glass applying high speed using the experiment design and parameter optimization capabilities of Response Surface Methodology (RSM). The particular ranges of cutting parameters were chosen based on initial tests conducted to ensure ductile mode machining during the experiments. The machining parameters such as cutting speed, depth of cut, and feed rate were varied from 30000 to 50000 rpm, 20 to 50 μm and from 45 to 75 mm/min (0.45 to 1.25 μm per tooth) respectively. Based on the experimental results empirical mathematical models relating the machining parameters to response parameters, namely, surface roughness, tool wear and tool life, were first developed. Multi-criteria optimization was conducted applying the desirability function of RSM based on the developed models, with the aim of determining the combination of machining parameters that would lead to optimal settings of responses. The quality criteria considered to establish optimal parameters were the minimization of surface roughness (Ra), tool wear (Tw) and maximization of tool life (Tl). Obtained results demonstrated that optimal combination of the response parameters, 0.78 μm Ra, 107 μm (Tw) and 0.56 min (Tl) were achieved with maximum desirability 77%, at the lowest depth of cut 20 μm at spindle speed of approximately 40000 rpm with feed rate of 69 mm/min.
format	Article
author	Bagum, Nasima Amin, A. K. M. Nurul Konneh, Mohamed Mohd Zaib, Noor Fathiah
author_facet	Bagum, Nasima Amin, A. K. M. Nurul Konneh, Mohamed Mohd Zaib, Noor Fathiah
author_sort	Bagum, Nasima
title	Multi-response optimizations for high speed ductile mode machining of soda lime glass
title_short	Multi-response optimizations for high speed ductile mode machining of soda lime glass
title_full	Multi-response optimizations for high speed ductile mode machining of soda lime glass
title_fullStr	Multi-response optimizations for high speed ductile mode machining of soda lime glass
title_full_unstemmed	Multi-response optimizations for high speed ductile mode machining of soda lime glass
title_sort	multi-response optimizations for high speed ductile mode machining of soda lime glass
publisher	Asian Research Publishing Network (ARPN)
publishDate	2015
url	http://irep.iium.edu.my/50735/ http://irep.iium.edu.my/50735/ http://irep.iium.edu.my/50735/1/50735_Multi-response_optimizations_for_high_speed_ductile_mode_machining_of_soda_lime_glass.pdf http://irep.iium.edu.my/50735/2/50735_Multi-response_optimizations_for_high_speed_ductile_mode_machining_of_soda_lime_glass_SCOPUS.pdf
first_indexed	2023-09-18T21:11:45Z
last_indexed	2023-09-18T21:11:45Z
_version_	1777411299130474496

Multi-response optimizations for high speed ductile mode machining of soda lime glass

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