Achievement of ductile regime machining in high speed end milling of soda lime glass by using tungsten carbide tool insert

Soda lime glass is widely used in optics, chemical apparatus, camera lens, micro gas turbines, light bulbs etc. on account of its high hardness, corrosion resistance, and excellent optical properties. These require high dimensional accuracy and flawless surface finish. However, soda lime glass is in...

Full description

Bibliographic Details
Main Authors:	Amin, A. K. M. Nurul, Omar, A.A. Che, Kamal, M.A. Mohammed, Nassar, Mahmoud M.A., Mohd Zaib, Noor Fathiah, Arif, Muammer Din
Format:	Article
Language:	English
Published:	Trans Tech Publications Ltd., Switzerland 2015
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://irep.iium.edu.my/46256/ http://irep.iium.edu.my/46256/ http://irep.iium.edu.my/46256/ http://irep.iium.edu.my/46256/2/AMR.1115.39_DRM_of_Soda_Lime_using_WC_Insert.pdf

id	iium-46256
recordtype	eprints
spelling	iium-462562016-05-09T05:34:44Z http://irep.iium.edu.my/46256/ Achievement of ductile regime machining in high speed end milling of soda lime glass by using tungsten carbide tool insert Amin, A. K. M. Nurul Omar, A.A. Che Kamal, M.A. Mohammed Nassar, Mahmoud M.A. Mohd Zaib, Noor Fathiah Arif, Muammer Din TJ Mechanical engineering and machinery Soda lime glass is widely used in optics, chemical apparatus, camera lens, micro gas turbines, light bulbs etc. on account of its high hardness, corrosion resistance, and excellent optical properties. These require high dimensional accuracy and flawless surface finish. However, soda lime glass is inherently brittle leading to subsurface crack propagation and fracture which compromise its functionality. To avoid these defects, the machining needs to be performed under ductile mode conditions. Therefore, this research investigates the viability and requisite conditions for achieving ductile regime machining(DRM) in high speed micro-end milling of soda lime glass. Machining was performed at high cutting speeds (30,000 to 50,000 rpm), feed rate (5 to 15 mm/min), and depth of cut (3 to 7 μm). A surface profilometer was then used to measure the surface roughness and a scanning electron microscope (SEM) used to scrutinize the resultant machined surfaces. The results demonstrate that ductile streaks and rounded gummy chips (without sharp or jagged edges) are produced in all runs. In addition, there are no subsurface cracks and the minimum surface roughness attained is 0.08μm. These indicate that DRM of soda lime glass is obtainable using high-speed micro end milling in a conventional end mill with tungsten carbide inserts. Trans Tech Publications Ltd., Switzerland 2015-07 Article PeerReviewed application/pdf en http://irep.iium.edu.my/46256/2/AMR.1115.39_DRM_of_Soda_Lime_using_WC_Insert.pdf Amin, A. K. M. Nurul and Omar, A.A. Che and Kamal, M.A. Mohammed and Nassar, Mahmoud M.A. and Mohd Zaib, Noor Fathiah and Arif, Muammer Din (2015) Achievement of ductile regime machining in high speed end milling of soda lime glass by using tungsten carbide tool insert. Advanced Materials Research, 1115. pp. 39-42. ISSN 1662-8985 http://www.scientific.net/AMR.1115.39 10.4028/www.scientific.net/AMR.1115.39
repository_type	Digital Repository
institution_category	Local University
institution	International Islamic University Malaysia
building	IIUM Repository
collection	Online Access
language	English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Amin, A. K. M. Nurul Omar, A.A. Che Kamal, M.A. Mohammed Nassar, Mahmoud M.A. Mohd Zaib, Noor Fathiah Arif, Muammer Din Achievement of ductile regime machining in high speed end milling of soda lime glass by using tungsten carbide tool insert
description	Soda lime glass is widely used in optics, chemical apparatus, camera lens, micro gas turbines, light bulbs etc. on account of its high hardness, corrosion resistance, and excellent optical properties. These require high dimensional accuracy and flawless surface finish. However, soda lime glass is inherently brittle leading to subsurface crack propagation and fracture which compromise its functionality. To avoid these defects, the machining needs to be performed under ductile mode conditions. Therefore, this research investigates the viability and requisite conditions for achieving ductile regime machining(DRM) in high speed micro-end milling of soda lime glass. Machining was performed at high cutting speeds (30,000 to 50,000 rpm), feed rate (5 to 15 mm/min), and depth of cut (3 to 7 μm). A surface profilometer was then used to measure the surface roughness and a scanning electron microscope (SEM) used to scrutinize the resultant machined surfaces. The results demonstrate that ductile streaks and rounded gummy chips (without sharp or jagged edges) are produced in all runs. In addition, there are no subsurface cracks and the minimum surface roughness attained is 0.08μm. These indicate that DRM of soda lime glass is obtainable using high-speed micro end milling in a conventional end mill with tungsten carbide inserts.
format	Article
author	Amin, A. K. M. Nurul Omar, A.A. Che Kamal, M.A. Mohammed Nassar, Mahmoud M.A. Mohd Zaib, Noor Fathiah Arif, Muammer Din
author_facet	Amin, A. K. M. Nurul Omar, A.A. Che Kamal, M.A. Mohammed Nassar, Mahmoud M.A. Mohd Zaib, Noor Fathiah Arif, Muammer Din
author_sort	Amin, A. K. M. Nurul
title	Achievement of ductile regime machining in high speed end milling of soda lime glass by using tungsten carbide tool insert
title_short	Achievement of ductile regime machining in high speed end milling of soda lime glass by using tungsten carbide tool insert
title_full	Achievement of ductile regime machining in high speed end milling of soda lime glass by using tungsten carbide tool insert
title_fullStr	Achievement of ductile regime machining in high speed end milling of soda lime glass by using tungsten carbide tool insert
title_full_unstemmed	Achievement of ductile regime machining in high speed end milling of soda lime glass by using tungsten carbide tool insert
title_sort	achievement of ductile regime machining in high speed end milling of soda lime glass by using tungsten carbide tool insert
publisher	Trans Tech Publications Ltd., Switzerland
publishDate	2015
url	http://irep.iium.edu.my/46256/ http://irep.iium.edu.my/46256/ http://irep.iium.edu.my/46256/ http://irep.iium.edu.my/46256/2/AMR.1115.39_DRM_of_Soda_Lime_using_WC_Insert.pdf
first_indexed	2023-09-18T21:05:51Z
last_indexed	2023-09-18T21:05:51Z
_version_	1777410927914647552

Achievement of ductile regime machining in high speed end milling of soda lime glass by using tungsten carbide tool insert

Similar Items