Improving micro-hardness of stainless steel through powder-mixed electrical discharge machining

Powder-mixed electrical discharge machining (PMEDM) is the technique of using dielectric fluid mixed with various types of powders to improve the machined surface output. The process is fast gaining prominence in electrical discharge machining (EDM) industry. The objective of this investigation is t...

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Main Authors: Mohd Zain, Zakaria, Ndaliman, Mohammed Baba, Khan, Ahsan Ali, Ali, Mohammad Yeakub
Format: Article
Language:English
English
Published: SAGE Publications Ltd 2014
Subjects:
Online Access:http://irep.iium.edu.my/37768/
http://irep.iium.edu.my/37768/
http://irep.iium.edu.my/37768/1/11.pdf
http://irep.iium.edu.my/37768/4/37768_Improving%20micro-hardness%20of%20stainless.SCOPUSpdf.pdf
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spelling iium-377682017-09-19T01:36:41Z http://irep.iium.edu.my/37768/ Improving micro-hardness of stainless steel through powder-mixed electrical discharge machining Mohd Zain, Zakaria Ndaliman, Mohammed Baba Khan, Ahsan Ali Ali, Mohammad Yeakub TS200 Metal manufactures. Metalworking Powder-mixed electrical discharge machining (PMEDM) is the technique of using dielectric fluid mixed with various types of powders to improve the machined surface output. The process is fast gaining prominence in electrical discharge machining (EDM) industry. The objective of this investigation is to determine the ability of tantalum carbide (TaC) powder-mixed dielectric fluid to enhance the surface properties of stainless steel material during EDM. The properties of investigated are the micro-hardness and corrosion characteristics of the EDMed surface. Machining was conducted with 25.0g/L concentration of TaC powder in kerosene dielectric fluid. The machining variables used were the peak current, pulse on time and pulse off time. The effects of variables on the micro-hardness of the EDMed surface were determined. Corrosion tests were also conducted on the samples that exhibited higher hardness. Results showed that the EDMed surface was alloyed with elements from the TaC powder. The micro-hardness obtained with PMEDM is about 1,200Hv. This is about 1.5 times obtained without TaC powder in the dielectric fluid. The loss in weight during corrosion test was found to be 0.056 ug/min for PMEDM which was lower than the lowest value of 10.56 ug/min obtained for the EDM without powder dielectric fluid. SAGE Publications Ltd 2014 Article PeerReviewed application/pdf en http://irep.iium.edu.my/37768/1/11.pdf application/pdf en http://irep.iium.edu.my/37768/4/37768_Improving%20micro-hardness%20of%20stainless.SCOPUSpdf.pdf Mohd Zain, Zakaria and Ndaliman, Mohammed Baba and Khan, Ahsan Ali and Ali, Mohammad Yeakub (2014) Improving micro-hardness of stainless steel through powder-mixed electrical discharge machining. Journal of Mechanical Engineering Science. pp. 1-7. ISSN 0954-4062 10.1177/0954406214530872
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
English
topic TS200 Metal manufactures. Metalworking
spellingShingle TS200 Metal manufactures. Metalworking
Mohd Zain, Zakaria
Ndaliman, Mohammed Baba
Khan, Ahsan Ali
Ali, Mohammad Yeakub
Improving micro-hardness of stainless steel through powder-mixed electrical discharge machining
description Powder-mixed electrical discharge machining (PMEDM) is the technique of using dielectric fluid mixed with various types of powders to improve the machined surface output. The process is fast gaining prominence in electrical discharge machining (EDM) industry. The objective of this investigation is to determine the ability of tantalum carbide (TaC) powder-mixed dielectric fluid to enhance the surface properties of stainless steel material during EDM. The properties of investigated are the micro-hardness and corrosion characteristics of the EDMed surface. Machining was conducted with 25.0g/L concentration of TaC powder in kerosene dielectric fluid. The machining variables used were the peak current, pulse on time and pulse off time. The effects of variables on the micro-hardness of the EDMed surface were determined. Corrosion tests were also conducted on the samples that exhibited higher hardness. Results showed that the EDMed surface was alloyed with elements from the TaC powder. The micro-hardness obtained with PMEDM is about 1,200Hv. This is about 1.5 times obtained without TaC powder in the dielectric fluid. The loss in weight during corrosion test was found to be 0.056 ug/min for PMEDM which was lower than the lowest value of 10.56 ug/min obtained for the EDM without powder dielectric fluid.
format Article
author Mohd Zain, Zakaria
Ndaliman, Mohammed Baba
Khan, Ahsan Ali
Ali, Mohammad Yeakub
author_facet Mohd Zain, Zakaria
Ndaliman, Mohammed Baba
Khan, Ahsan Ali
Ali, Mohammad Yeakub
author_sort Mohd Zain, Zakaria
title Improving micro-hardness of stainless steel through powder-mixed electrical discharge machining
title_short Improving micro-hardness of stainless steel through powder-mixed electrical discharge machining
title_full Improving micro-hardness of stainless steel through powder-mixed electrical discharge machining
title_fullStr Improving micro-hardness of stainless steel through powder-mixed electrical discharge machining
title_full_unstemmed Improving micro-hardness of stainless steel through powder-mixed electrical discharge machining
title_sort improving micro-hardness of stainless steel through powder-mixed electrical discharge machining
publisher SAGE Publications Ltd
publishDate 2014
url http://irep.iium.edu.my/37768/
http://irep.iium.edu.my/37768/
http://irep.iium.edu.my/37768/1/11.pdf
http://irep.iium.edu.my/37768/4/37768_Improving%20micro-hardness%20of%20stainless.SCOPUSpdf.pdf
first_indexed 2023-09-18T20:54:09Z
last_indexed 2023-09-18T20:54:09Z
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