Tool life modeling in high speed turning of AISI 4340 hardened steel with mixed ceramic tools by using face central cubic design

Tool life modeling in high speed turning of AISI 4340 hardened steel with mixed ceramic tools by using face central cubic design

Tool life estimation for the cutting tool before the machining process is important due to economic and quality consideration. Thus, developing a model that can predict the tool life with high accuracy is an important issue. This paper deals with developing a new model of tool life for mixed cera...

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Main Authors: Al Hazza, Muataz Hazza Faizi, Adesta, Erry Yulian Triblas, Hassan, Muhammad Hasibul
Format: Article
Language:English
Published: Department of Electrical Engineering and Information Technology (DIETI), FEDERICO II University 2013
Subjects:
T Technology (General)
Online Access:http://irep.iium.edu.my/33036/
http://irep.iium.edu.my/33036/
http://irep.iium.edu.my/33036/1/hazza2.pdf
id iium-33036
recordtype eprints
spelling iium-330362014-05-07T01:07:01Z http://irep.iium.edu.my/33036/ Tool life modeling in high speed turning of AISI 4340 hardened steel with mixed ceramic tools by using face central cubic design Al Hazza, Muataz Hazza Faizi Adesta, Erry Yulian Triblas Hassan, Muhammad Hasibul T Technology (General) Tool life estimation for the cutting tool before the machining process is important due to economic and quality consideration. Thus, developing a model that can predict the tool life with high accuracy is an important issue. This paper deals with developing a new model of tool life for mixed ceramic tools in turning hardened steel AISI 4340 based on experimental tests. The experiments were planned and implemented using Central Composites Design (CCD) of Response Surface Methodology (RSM) with three input factors: cutting speed, feed rate and negative rake angle. The Face Central Cubic Design has been used as a special case of CCD. The analysis of variance (ANOVA) has been conducted to analyze the influence of process parameters and their interaction during machining. The first and second order models have been developed. It was found that the second order model provide higher accuracy prediction than the first order model. It was observed that the cutting speed is the most significant factor that influences the tool life for the two models, followed by the feed rate then the negative rake angle. The predicted values are confirmed by using validation experiments. Copyright © 2013 Praise Worthy Prize S.r.l. - All rights reserved. Department of Electrical Engineering and Information Technology (DIETI), FEDERICO II University 2013-08 Article PeerReviewed application/pdf en http://irep.iium.edu.my/33036/1/hazza2.pdf Al Hazza, Muataz Hazza Faizi and Adesta, Erry Yulian Triblas and Hassan, Muhammad Hasibul (2013) Tool life modeling in high speed turning of AISI 4340 hardened steel with mixed ceramic tools by using face central cubic design. International Review on Modelling and Simulations, 6 (4). pp. 1334-1338. ISSN 1974-983X (O), 1974-9821 (P) http://www.praiseworthyprize.com/IREMOS-latest/IREMOS_vol_6_n_4.html
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic T Technology (General)
spellingShingle T Technology (General)
Al Hazza, Muataz Hazza Faizi
Adesta, Erry Yulian Triblas
Hassan, Muhammad Hasibul
Tool life modeling in high speed turning of AISI 4340 hardened steel with mixed ceramic tools by using face central cubic design
description Tool life estimation for the cutting tool before the machining process is important due to economic and quality consideration. Thus, developing a model that can predict the tool life with high accuracy is an important issue. This paper deals with developing a new model of tool life for mixed ceramic tools in turning hardened steel AISI 4340 based on experimental tests. The experiments were planned and implemented using Central Composites Design (CCD) of Response Surface Methodology (RSM) with three input factors: cutting speed, feed rate and negative rake angle. The Face Central Cubic Design has been used as a special case of CCD. The analysis of variance (ANOVA) has been conducted to analyze the influence of process parameters and their interaction during machining. The first and second order models have been developed. It was found that the second order model provide higher accuracy prediction than the first order model. It was observed that the cutting speed is the most significant factor that influences the tool life for the two models, followed by the feed rate then the negative rake angle. The predicted values are confirmed by using validation experiments. Copyright © 2013 Praise Worthy Prize S.r.l. - All rights reserved.
format Article
author Al Hazza, Muataz Hazza Faizi
Adesta, Erry Yulian Triblas
Hassan, Muhammad Hasibul
author_facet Al Hazza, Muataz Hazza Faizi
Adesta, Erry Yulian Triblas
Hassan, Muhammad Hasibul
author_sort Al Hazza, Muataz Hazza Faizi
title Tool life modeling in high speed turning of AISI 4340 hardened steel with mixed ceramic tools by using face central cubic design
title_short Tool life modeling in high speed turning of AISI 4340 hardened steel with mixed ceramic tools by using face central cubic design
title_full Tool life modeling in high speed turning of AISI 4340 hardened steel with mixed ceramic tools by using face central cubic design
title_fullStr Tool life modeling in high speed turning of AISI 4340 hardened steel with mixed ceramic tools by using face central cubic design
title_full_unstemmed Tool life modeling in high speed turning of AISI 4340 hardened steel with mixed ceramic tools by using face central cubic design
title_sort tool life modeling in high speed turning of aisi 4340 hardened steel with mixed ceramic tools by using face central cubic design
publisher Department of Electrical Engineering and Information Technology (DIETI), FEDERICO II University
publishDate 2013
url http://irep.iium.edu.my/33036/
http://irep.iium.edu.my/33036/
http://irep.iium.edu.my/33036/1/hazza2.pdf
first_indexed 2023-09-18T20:47:43Z
last_indexed 2023-09-18T20:47:43Z
_version_ 1777409786462076928

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