Heat generation performance of a homemade friction stir welding tool

Friction Stir Welding (FSW) is getting its popularity because it is considered as an environmentally friendly manufacturing. Homemade FSW tool to be attached to a conventional milling machine was designed and fabricated. Experimental investigation of FSW process of the Aluminum alloy work piece to o...

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Main Authors:	Hilmy, Irfan, Adesta, Erry Yulian Triblas, Riza, Muhammad
Format:	Article
Language:	English English
Published:	Trans Tech Publications Ltd., 2014
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://irep.iium.edu.my/32102/ http://irep.iium.edu.my/32102/ http://irep.iium.edu.my/32102/ http://irep.iium.edu.my/32102/4/AMM.529.200.pdf http://irep.iium.edu.my/32102/7/32102_Heat%20generation%20performance.SCOPUSpdf.pdf

id	iium-32102
recordtype	eprints
spelling	iium-321022017-09-14T03:51:24Z http://irep.iium.edu.my/32102/ Heat generation performance of a homemade friction stir welding tool Hilmy, Irfan Adesta, Erry Yulian Triblas Riza, Muhammad TJ Mechanical engineering and machinery Friction Stir Welding (FSW) is getting its popularity because it is considered as an environmentally friendly manufacturing. Homemade FSW tool to be attached to a conventional milling machine was designed and fabricated. Experimental investigation of FSW process of the Aluminum alloy work piece to observe its heat generation was performed. Since heat generation is the main objective in a FSW process, the importance of identification of heat generation performance in a welded specimen is paramount. Heat generation of a welded specimen during FSW was measured using infra red thermal camera. The limitation of the measurement is it only captured the heat generation at surrounding area and surface of the welded specimen. Therefore, the heat generation inside contact area could not be identified. To overcome this problem, a finite-element model of the FSW process was developed. A model consists of a solid model of half the welded specimen since the symmetrical behavior of the geometry and boundary condition was assumed. Heat transfer analysis of a solid body model of a work piece was computed. It was observed that FSW parameters which involved dominantly in the heat generation were spindle speed, feeding rate and normal force. The heat generation model of FSW process was validated with the one from the experimental investigation. Good agreement between the numerical and the experimental investigation result has been made. Trans Tech Publications Ltd., 2014-02-07 Article PeerReviewed application/pdf en http://irep.iium.edu.my/32102/4/AMM.529.200.pdf application/pdf en http://irep.iium.edu.my/32102/7/32102_Heat%20generation%20performance.SCOPUSpdf.pdf Hilmy, Irfan and Adesta, Erry Yulian Triblas and Riza, Muhammad (2014) Heat generation performance of a homemade friction stir welding tool. Applied Mechanics and Materials, 529 (2014). pp. 200-205. ISSN 1022-6680 http://imec2013.com/ doi:10.4028/www.scientific.net/AMM.529.200
repository_type	Digital Repository
institution_category	Local University
institution	International Islamic University Malaysia
building	IIUM Repository
collection	Online Access
language	English English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Hilmy, Irfan Adesta, Erry Yulian Triblas Riza, Muhammad Heat generation performance of a homemade friction stir welding tool
description	Friction Stir Welding (FSW) is getting its popularity because it is considered as an environmentally friendly manufacturing. Homemade FSW tool to be attached to a conventional milling machine was designed and fabricated. Experimental investigation of FSW process of the Aluminum alloy work piece to observe its heat generation was performed. Since heat generation is the main objective in a FSW process, the importance of identification of heat generation performance in a welded specimen is paramount. Heat generation of a welded specimen during FSW was measured using infra red thermal camera. The limitation of the measurement is it only captured the heat generation at surrounding area and surface of the welded specimen. Therefore, the heat generation inside contact area could not be identified. To overcome this problem, a finite-element model of the FSW process was developed. A model consists of a solid model of half the welded specimen since the symmetrical behavior of the geometry and boundary condition was assumed. Heat transfer analysis of a solid body model of a work piece was computed. It was observed that FSW parameters which involved dominantly in the heat generation were spindle speed, feeding rate and normal force. The heat generation model of FSW process was validated with the one from the experimental investigation. Good agreement between the numerical and the experimental investigation result has been made.
format	Article
author	Hilmy, Irfan Adesta, Erry Yulian Triblas Riza, Muhammad
author_facet	Hilmy, Irfan Adesta, Erry Yulian Triblas Riza, Muhammad
author_sort	Hilmy, Irfan
title	Heat generation performance of a homemade friction stir welding tool
title_short	Heat generation performance of a homemade friction stir welding tool
title_full	Heat generation performance of a homemade friction stir welding tool
title_fullStr	Heat generation performance of a homemade friction stir welding tool
title_full_unstemmed	Heat generation performance of a homemade friction stir welding tool
title_sort	heat generation performance of a homemade friction stir welding tool
publisher	Trans Tech Publications Ltd.,
publishDate	2014
url	http://irep.iium.edu.my/32102/ http://irep.iium.edu.my/32102/ http://irep.iium.edu.my/32102/ http://irep.iium.edu.my/32102/4/AMM.529.200.pdf http://irep.iium.edu.my/32102/7/32102_Heat%20generation%20performance.SCOPUSpdf.pdf
first_indexed	2023-09-18T20:46:19Z
last_indexed	2023-09-18T20:46:19Z
_version_	1777409698480259072

Heat generation performance of a homemade friction stir welding tool

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