Prediction and investigation of surface response in high speed end milling of Ti-6Al-4V and optimization by genetic algorithm

In this study, statistical models were developed using the capabilities of Response Surface Methodology (RSM) to predict the surface roughness in high-speed flat end milling of Ti- 6Al-4V under dry cutting conditions. Machining was performed on a five-axis NC milling machine with a high speed att...

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Main Authors: Alam, Md. Shah, Amin, A. K. M. Nurul, Patwari, Muhammed Anayet Ullah, Konneh, Mohamed
Format: Article
Language:English
Published: Trans Tech Publications, Switzerland 2010
Subjects:
Online Access:http://irep.iium.edu.my/3109/
http://irep.iium.edu.my/3109/
http://irep.iium.edu.my/3109/
http://irep.iium.edu.my/3109/1/Predicting_and_investigating_surface_response.pdf
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spelling iium-31092012-01-26T08:23:27Z http://irep.iium.edu.my/3109/ Prediction and investigation of surface response in high speed end milling of Ti-6Al-4V and optimization by genetic algorithm Alam, Md. Shah Amin, A. K. M. Nurul Patwari, Muhammed Anayet Ullah Konneh, Mohamed TJ Mechanical engineering and machinery In this study, statistical models were developed using the capabilities of Response Surface Methodology (RSM) to predict the surface roughness in high-speed flat end milling of Ti- 6Al-4V under dry cutting conditions. Machining was performed on a five-axis NC milling machine with a high speed attachment, using spindle speed, feed rate, and depth of cut as machining variables. The adequacy of the model was tested at 95% confidence interval. Meanwhile, a time trend was observed in residual values between model predictions and experimental data, reflecting little deviations in surface roughness prediction. A very good performance of the RSM model, in terms of agreement with experimental data, was achieved. It is observed that cutting speed has the most significant influence on surface roughness followed by feed and depth of cut. The model can be used for the analysis and prediction of the complex relationship between cutting conditions and the surface roughness in flat end milling of Ti-6Al-4V materials. The developed quadratic prediction model on surface roughness was coupled with the genetic algorithm to optimize the cutting parameters for the minimum surface roughness. Trans Tech Publications, Switzerland 2010 Article PeerReviewed application/pdf en http://irep.iium.edu.my/3109/1/Predicting_and_investigating_surface_response.pdf Alam, Md. Shah and Amin, A. K. M. Nurul and Patwari, Muhammed Anayet Ullah and Konneh, Mohamed (2010) Prediction and investigation of surface response in high speed end milling of Ti-6Al-4V and optimization by genetic algorithm. Advanced Materials Research, 83-86. pp. 1009-1015. ISSN 1022-6680 http://www.scientific.net/AMR.83-86.1009 doi:10.4028/www.scientific.net/AMR.83-86.1009
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Alam, Md. Shah
Amin, A. K. M. Nurul
Patwari, Muhammed Anayet Ullah
Konneh, Mohamed
Prediction and investigation of surface response in high speed end milling of Ti-6Al-4V and optimization by genetic algorithm
description In this study, statistical models were developed using the capabilities of Response Surface Methodology (RSM) to predict the surface roughness in high-speed flat end milling of Ti- 6Al-4V under dry cutting conditions. Machining was performed on a five-axis NC milling machine with a high speed attachment, using spindle speed, feed rate, and depth of cut as machining variables. The adequacy of the model was tested at 95% confidence interval. Meanwhile, a time trend was observed in residual values between model predictions and experimental data, reflecting little deviations in surface roughness prediction. A very good performance of the RSM model, in terms of agreement with experimental data, was achieved. It is observed that cutting speed has the most significant influence on surface roughness followed by feed and depth of cut. The model can be used for the analysis and prediction of the complex relationship between cutting conditions and the surface roughness in flat end milling of Ti-6Al-4V materials. The developed quadratic prediction model on surface roughness was coupled with the genetic algorithm to optimize the cutting parameters for the minimum surface roughness.
format Article
author Alam, Md. Shah
Amin, A. K. M. Nurul
Patwari, Muhammed Anayet Ullah
Konneh, Mohamed
author_facet Alam, Md. Shah
Amin, A. K. M. Nurul
Patwari, Muhammed Anayet Ullah
Konneh, Mohamed
author_sort Alam, Md. Shah
title Prediction and investigation of surface response in high speed end milling of Ti-6Al-4V and optimization by genetic algorithm
title_short Prediction and investigation of surface response in high speed end milling of Ti-6Al-4V and optimization by genetic algorithm
title_full Prediction and investigation of surface response in high speed end milling of Ti-6Al-4V and optimization by genetic algorithm
title_fullStr Prediction and investigation of surface response in high speed end milling of Ti-6Al-4V and optimization by genetic algorithm
title_full_unstemmed Prediction and investigation of surface response in high speed end milling of Ti-6Al-4V and optimization by genetic algorithm
title_sort prediction and investigation of surface response in high speed end milling of ti-6al-4v and optimization by genetic algorithm
publisher Trans Tech Publications, Switzerland
publishDate 2010
url http://irep.iium.edu.my/3109/
http://irep.iium.edu.my/3109/
http://irep.iium.edu.my/3109/
http://irep.iium.edu.my/3109/1/Predicting_and_investigating_surface_response.pdf
first_indexed 2023-09-18T20:10:48Z
last_indexed 2023-09-18T20:10:48Z
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