Development of an on-machine profile measurement system in ELID grinding for machining aspheric surface with software compensation

Efficient manufacture of dimensionally accurate optical surface on hard and brittle materials is a major concern for optoelectronic industry. Electrolytic in process dressing (ELID) grinding is proved as a reliable process to achieve this optical quality nano-surface finish on hard and brittle mat...

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Main Authors: Sazedur Rahman, M., Saleh, Tanveer, Lim, H.S., Son, S.M., Rahman, M.
Format: Article
Language:English
Published: 2008
Subjects:
Online Access:http://irep.iium.edu.my/30946/
http://irep.iium.edu.my/30946/
http://irep.iium.edu.my/30946/
http://irep.iium.edu.my/30946/1/MTM_ELID.pdf
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spelling iium-309462015-09-17T02:31:07Z http://irep.iium.edu.my/30946/ Development of an on-machine profile measurement system in ELID grinding for machining aspheric surface with software compensation Sazedur Rahman, M. Saleh, Tanveer Lim, H.S. Son, S.M. Rahman, M. TJ210.2 Mechanical devices and figures. Automata. Ingenious mechanism. Robots (General) Efficient manufacture of dimensionally accurate optical surface on hard and brittle materials is a major concern for optoelectronic industry. Electrolytic in process dressing (ELID) grinding is proved as a reliable process to achieve this optical quality nano-surface finish on hard and brittle materials. Besides surface finish it is important to ensure dimensional accuracy by improving profile and form accuracy of the ground aspheric surface. Kinematic factors are commonly considered the reasons for the dimensional inaccuracy in a machined part. Software compensation is a direct and economical method to overcome several kinematic factors and improve the dimensional accuracy. Last, but most important, is the monitoring of achieved surface profile to ensure more accurate profile radius in the finished part. So an on-machine profile measurement system based on coordinate measuring machine (CMM) principle has been developed to check the profile radius of the ground surface. In this study software compensation was applied in ELID grinding of an aspheric surface in order to compensate the wheel wear until the measured surface profile machined on BK7 glass reaches within tolerable limit. 2008 Article PeerReviewed application/pdf en http://irep.iium.edu.my/30946/1/MTM_ELID.pdf Sazedur Rahman, M. and Saleh, Tanveer and Lim, H.S. and Son, S.M. and Rahman, M. (2008) Development of an on-machine profile measurement system in ELID grinding for machining aspheric surface with software compensation. International Journal of Machine Tools and Manufacture, 48 (7-8). pp. 887-895. ISSN 0890-6955 http://dx.doi.org/10.1016/j.ijmachtools.2007.11.005 doi:10.1016/j.ijmachtools.2007.11.005
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic TJ210.2 Mechanical devices and figures. Automata. Ingenious mechanism. Robots (General)
spellingShingle TJ210.2 Mechanical devices and figures. Automata. Ingenious mechanism. Robots (General)
Sazedur Rahman, M.
Saleh, Tanveer
Lim, H.S.
Son, S.M.
Rahman, M.
Development of an on-machine profile measurement system in ELID grinding for machining aspheric surface with software compensation
description Efficient manufacture of dimensionally accurate optical surface on hard and brittle materials is a major concern for optoelectronic industry. Electrolytic in process dressing (ELID) grinding is proved as a reliable process to achieve this optical quality nano-surface finish on hard and brittle materials. Besides surface finish it is important to ensure dimensional accuracy by improving profile and form accuracy of the ground aspheric surface. Kinematic factors are commonly considered the reasons for the dimensional inaccuracy in a machined part. Software compensation is a direct and economical method to overcome several kinematic factors and improve the dimensional accuracy. Last, but most important, is the monitoring of achieved surface profile to ensure more accurate profile radius in the finished part. So an on-machine profile measurement system based on coordinate measuring machine (CMM) principle has been developed to check the profile radius of the ground surface. In this study software compensation was applied in ELID grinding of an aspheric surface in order to compensate the wheel wear until the measured surface profile machined on BK7 glass reaches within tolerable limit.
format Article
author Sazedur Rahman, M.
Saleh, Tanveer
Lim, H.S.
Son, S.M.
Rahman, M.
author_facet Sazedur Rahman, M.
Saleh, Tanveer
Lim, H.S.
Son, S.M.
Rahman, M.
author_sort Sazedur Rahman, M.
title Development of an on-machine profile measurement system in ELID grinding for machining aspheric surface with software compensation
title_short Development of an on-machine profile measurement system in ELID grinding for machining aspheric surface with software compensation
title_full Development of an on-machine profile measurement system in ELID grinding for machining aspheric surface with software compensation
title_fullStr Development of an on-machine profile measurement system in ELID grinding for machining aspheric surface with software compensation
title_full_unstemmed Development of an on-machine profile measurement system in ELID grinding for machining aspheric surface with software compensation
title_sort development of an on-machine profile measurement system in elid grinding for machining aspheric surface with software compensation
publishDate 2008
url http://irep.iium.edu.my/30946/
http://irep.iium.edu.my/30946/
http://irep.iium.edu.my/30946/
http://irep.iium.edu.my/30946/1/MTM_ELID.pdf
first_indexed 2023-09-18T20:45:10Z
last_indexed 2023-09-18T20:45:10Z
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