Development, modeling, and experimental investigation of low frequency workpiece vibration-assisted micro-EDM of tungsten carbide

This present study intends to investigate the feasibility of drilling deep microholes in difficult-to-cut tungsten carbide by means of low frequency workpiece vibration-assisted micro–electrodischarge machining (micro-EDM). A vibration device has been designed and developed in which the workpiec...

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Main Authors: Jahan, M. P., Saleh, Tanveer, Rahman, M., Wong, Y.S.
Format: Article
Language:English
Published: American Society of Mechanical Engineers (ASME) 2010
Subjects:
Online Access:http://irep.iium.edu.my/30939/
http://irep.iium.edu.my/30939/
http://irep.iium.edu.my/30939/1/EDM_Vibration_ASME.pdf
id iium-30939
recordtype eprints
spelling iium-309392013-08-06T07:13:06Z http://irep.iium.edu.my/30939/ Development, modeling, and experimental investigation of low frequency workpiece vibration-assisted micro-EDM of tungsten carbide Jahan, M. P. Saleh, Tanveer Rahman, M. Wong, Y.S. TA2001 Plasma engineering. Applied plasma dynamics This present study intends to investigate the feasibility of drilling deep microholes in difficult-to-cut tungsten carbide by means of low frequency workpiece vibration-assisted micro–electrodischarge machining (micro-EDM). A vibration device has been designed and developed in which the workpiece is subjected to vibration of up to a frequency of 1 kHz and an amplitude of 2.5 �m. An analytical approach is presented to explain the mechanism of workpiece vibration-assisted micro-EDM and how workpiece vibration improves the performance of micro-EDM drilling. The reasons for improving the overall flushing conditions are explained in terms of the behavior of debris in a vibrating workpiece, change in gap distance, and dielectric fluid pressure in the gap during vibration-assisted micro-EDM. In addition, the effects of vibration frequency, amplitude, and electrical parameters on the machining performance, as well as surface quality and accuracy of the microholes have been investigated. It has been found that the overall machining performance improves considerably with significant reduction of machining time, increase in MRR, and decrease in EWR. The improved flushing conditions, increased discharge ratio, and reduced percentage of ineffective pulses are found to be the contributing factors for improved performance of the vibration-assisted micro-EDM of tungsten carbide. American Society of Mechanical Engineers (ASME) 2010-10 Article PeerReviewed application/pdf en http://irep.iium.edu.my/30939/1/EDM_Vibration_ASME.pdf Jahan, M. P. and Saleh, Tanveer and Rahman, M. and Wong, Y.S. (2010) Development, modeling, and experimental investigation of low frequency workpiece vibration-assisted micro-EDM of tungsten carbide. Journal of Manufacturing Science and Engineering, 135 (2). 054503-1. ISSN 1087-1357 http://manufacturingscience.asmedigitalcollection.asme.org/article.aspx?articleid=1452347
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic TA2001 Plasma engineering. Applied plasma dynamics
spellingShingle TA2001 Plasma engineering. Applied plasma dynamics
Jahan, M. P.
Saleh, Tanveer
Rahman, M.
Wong, Y.S.
Development, modeling, and experimental investigation of low frequency workpiece vibration-assisted micro-EDM of tungsten carbide
description This present study intends to investigate the feasibility of drilling deep microholes in difficult-to-cut tungsten carbide by means of low frequency workpiece vibration-assisted micro–electrodischarge machining (micro-EDM). A vibration device has been designed and developed in which the workpiece is subjected to vibration of up to a frequency of 1 kHz and an amplitude of 2.5 �m. An analytical approach is presented to explain the mechanism of workpiece vibration-assisted micro-EDM and how workpiece vibration improves the performance of micro-EDM drilling. The reasons for improving the overall flushing conditions are explained in terms of the behavior of debris in a vibrating workpiece, change in gap distance, and dielectric fluid pressure in the gap during vibration-assisted micro-EDM. In addition, the effects of vibration frequency, amplitude, and electrical parameters on the machining performance, as well as surface quality and accuracy of the microholes have been investigated. It has been found that the overall machining performance improves considerably with significant reduction of machining time, increase in MRR, and decrease in EWR. The improved flushing conditions, increased discharge ratio, and reduced percentage of ineffective pulses are found to be the contributing factors for improved performance of the vibration-assisted micro-EDM of tungsten carbide.
format Article
author Jahan, M. P.
Saleh, Tanveer
Rahman, M.
Wong, Y.S.
author_facet Jahan, M. P.
Saleh, Tanveer
Rahman, M.
Wong, Y.S.
author_sort Jahan, M. P.
title Development, modeling, and experimental investigation of low frequency workpiece vibration-assisted micro-EDM of tungsten carbide
title_short Development, modeling, and experimental investigation of low frequency workpiece vibration-assisted micro-EDM of tungsten carbide
title_full Development, modeling, and experimental investigation of low frequency workpiece vibration-assisted micro-EDM of tungsten carbide
title_fullStr Development, modeling, and experimental investigation of low frequency workpiece vibration-assisted micro-EDM of tungsten carbide
title_full_unstemmed Development, modeling, and experimental investigation of low frequency workpiece vibration-assisted micro-EDM of tungsten carbide
title_sort development, modeling, and experimental investigation of low frequency workpiece vibration-assisted micro-edm of tungsten carbide
publisher American Society of Mechanical Engineers (ASME)
publishDate 2010
url http://irep.iium.edu.my/30939/
http://irep.iium.edu.my/30939/
http://irep.iium.edu.my/30939/1/EDM_Vibration_ASME.pdf
first_indexed 2023-09-18T20:45:10Z
last_indexed 2023-09-18T20:45:10Z
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