Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts

This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti-6AI-4V using PCD inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, ax...

Full description

Bibliographic Details
Main Authors: Ginta , Turnad L., Amin, A. K. M. Nurul, Karim, A.N. Mustafizul, Lajis, M. A.
Format: Conference or Workshop Item
Language:English
Published: 2008
Subjects:
Online Access:http://irep.iium.edu.my/26890/
http://irep.iium.edu.my/26890/1/TL_PCD_%2327.pdf
id iium-26890
recordtype eprints
spelling iium-268902012-11-21T21:23:10Z http://irep.iium.edu.my/26890/ Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts Ginta , Turnad L. Amin, A. K. M. Nurul Karim, A.N. Mustafizul Lajis, M. A. T55.4 Industrial engineering.Management engineering. T58.7 Production capacity. Manufacturing capacity This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti-6AI-4V using PCD inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker's microscope. Further testing was stopped and an insert rejected when an average flank wear greater than 0.30 mm was achieved. Design-expert version 6.0.8 software was applied to establish the first-order and the second-order models and develop the contours. The adequacy of the predictive model was verified using analysis of variance (ANOVA) at 95% confidence level. 2008-08 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/26890/1/TL_PCD_%2327.pdf Ginta , Turnad L. and Amin, A. K. M. Nurul and Karim, A.N. Mustafizul and Lajis, M. A. (2008) Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts. In: International Joint Conference in Engineering (IJSE 2008), 4-5 August, 2008, Jakarta, Indonesia.
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic T55.4 Industrial engineering.Management engineering.
T58.7 Production capacity. Manufacturing capacity
spellingShingle T55.4 Industrial engineering.Management engineering.
T58.7 Production capacity. Manufacturing capacity
Ginta , Turnad L.
Amin, A. K. M. Nurul
Karim, A.N. Mustafizul
Lajis, M. A.
Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts
description This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti-6AI-4V using PCD inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker's microscope. Further testing was stopped and an insert rejected when an average flank wear greater than 0.30 mm was achieved. Design-expert version 6.0.8 software was applied to establish the first-order and the second-order models and develop the contours. The adequacy of the predictive model was verified using analysis of variance (ANOVA) at 95% confidence level.
format Conference or Workshop Item
author Ginta , Turnad L.
Amin, A. K. M. Nurul
Karim, A.N. Mustafizul
Lajis, M. A.
author_facet Ginta , Turnad L.
Amin, A. K. M. Nurul
Karim, A.N. Mustafizul
Lajis, M. A.
author_sort Ginta , Turnad L.
title Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts
title_short Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts
title_full Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts
title_fullStr Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts
title_full_unstemmed Tool Life Prediction by Response Surface Methodology for End Milling Titanium Alloy Ti-6Al-4V Using PCD Inserts
title_sort tool life prediction by response surface methodology for end milling titanium alloy ti-6al-4v using pcd inserts
publishDate 2008
url http://irep.iium.edu.my/26890/
http://irep.iium.edu.my/26890/1/TL_PCD_%2327.pdf
first_indexed 2023-09-18T20:40:01Z
last_indexed 2023-09-18T20:40:01Z
_version_ 1777409301984313344