Image processing for chatter identification in machining processes

Identifying chatter or intensive self-excited relative tool–workpiece vibration is one of the main challenges in the realization of automatic machining processes. Chatter is undesirable because it causes poor surface finish and machining accuracy, as well as reducing tool life. The identificati...

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Main Authors: Khalifa, Othman Omran, Densibali , Amirasyid, Faris, Waleed Fekry
Format: Article
Language:English
Published: Springer 2006
Subjects:
Online Access:http://irep.iium.edu.my/23629/
http://irep.iium.edu.my/23629/1/image_processing_in_machining.pdf
id iium-23629
recordtype eprints
spelling iium-236292012-04-24T06:38:16Z http://irep.iium.edu.my/23629/ Image processing for chatter identification in machining processes Khalifa, Othman Omran Densibali , Amirasyid Faris, Waleed Fekry TJ227 Machine design and drawing Identifying chatter or intensive self-excited relative tool–workpiece vibration is one of the main challenges in the realization of automatic machining processes. Chatter is undesirable because it causes poor surface finish and machining accuracy, as well as reducing tool life. The identification of chatter is performed by evaluating the surface roughness of a turned workpiece undergoing chatter and chatter-free processes. In this paper, an image-processing approach for the identification of chatter vibration in a turning process was investigated. Chatter is identified by first establishing the correlation between the surface roughness and the level of vibration or chatter in the turning process. Images from chatter-free and chatter-rich turning processes are analyzed. Several quantification parameters are utilized to differentiate between chatter and chatter-free processes. The arithmetic average of gray level Ga is computed. Intensity histograms are constructed and then the variance, mean, and optical roughness parameter of the intensity distributions are calculated. The surface texture analysis is carried out on the images using a second-order histogram or co-occurrence matrix of the images. Analysis is performed to investigate the ability of each technique to differentiate between a chatter-rich and a chatter-free process. Finally, a machine vision system is proposed to identify the presence of chatter vibration in a turning process. Springer 2006-02-15 Article PeerReviewed application/pdf en http://irep.iium.edu.my/23629/1/image_processing_in_machining.pdf Khalifa, Othman Omran and Densibali , Amirasyid and Faris, Waleed Fekry (2006) Image processing for chatter identification in machining processes. International Journal of Advanced Manufacturing Technology, 31. pp. 443-449. ISSN 1433-3015 (O); 0268-3768 (P)
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic TJ227 Machine design and drawing
spellingShingle TJ227 Machine design and drawing
Khalifa, Othman Omran
Densibali , Amirasyid
Faris, Waleed Fekry
Image processing for chatter identification in machining processes
description Identifying chatter or intensive self-excited relative tool–workpiece vibration is one of the main challenges in the realization of automatic machining processes. Chatter is undesirable because it causes poor surface finish and machining accuracy, as well as reducing tool life. The identification of chatter is performed by evaluating the surface roughness of a turned workpiece undergoing chatter and chatter-free processes. In this paper, an image-processing approach for the identification of chatter vibration in a turning process was investigated. Chatter is identified by first establishing the correlation between the surface roughness and the level of vibration or chatter in the turning process. Images from chatter-free and chatter-rich turning processes are analyzed. Several quantification parameters are utilized to differentiate between chatter and chatter-free processes. The arithmetic average of gray level Ga is computed. Intensity histograms are constructed and then the variance, mean, and optical roughness parameter of the intensity distributions are calculated. The surface texture analysis is carried out on the images using a second-order histogram or co-occurrence matrix of the images. Analysis is performed to investigate the ability of each technique to differentiate between a chatter-rich and a chatter-free process. Finally, a machine vision system is proposed to identify the presence of chatter vibration in a turning process.
format Article
author Khalifa, Othman Omran
Densibali , Amirasyid
Faris, Waleed Fekry
author_facet Khalifa, Othman Omran
Densibali , Amirasyid
Faris, Waleed Fekry
author_sort Khalifa, Othman Omran
title Image processing for chatter identification in machining processes
title_short Image processing for chatter identification in machining processes
title_full Image processing for chatter identification in machining processes
title_fullStr Image processing for chatter identification in machining processes
title_full_unstemmed Image processing for chatter identification in machining processes
title_sort image processing for chatter identification in machining processes
publisher Springer
publishDate 2006
url http://irep.iium.edu.my/23629/
http://irep.iium.edu.my/23629/1/image_processing_in_machining.pdf
first_indexed 2023-09-18T20:35:43Z
last_indexed 2023-09-18T20:35:43Z
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