Investigations of the causes of chatter in computer aided manufacturing process during end milling operation

Chatter is an unwanted but sometimes unavoidable phenomenon in computer aided machining. The term defines the self-excited violent relative dynamic motion between the cutting tool and workpiece. Experimental investigations have been conducted on the chips and common types of discreteness in the form...

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Main Authors: Patwari, Muhammed Anayet Ullah, Amin, A. K. M. Nurul, Faris, Waleed Fekry, Alam, S.
Format: Conference or Workshop Item
Language:English
English
English
Published: 2008
Subjects:
Online Access:http://irep.iium.edu.my/17342/
http://irep.iium.edu.my/17342/
http://irep.iium.edu.my/17342/1/ICOM_08_patwari_785.pdf
http://irep.iium.edu.my/17342/4/cover_page.pdf
http://irep.iium.edu.my/17342/5/content_page.pdf
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spelling iium-173422012-04-10T07:16:31Z http://irep.iium.edu.my/17342/ Investigations of the causes of chatter in computer aided manufacturing process during end milling operation Patwari, Muhammed Anayet Ullah Amin, A. K. M. Nurul Faris, Waleed Fekry Alam, S. TJ Mechanical engineering and machinery Chatter is an unwanted but sometimes unavoidable phenomenon in computer aided machining. The term defines the self-excited violent relative dynamic motion between the cutting tool and workpiece. Experimental investigations have been conducted on the chips and common types of discreteness in the form of serrated saw teeth have been identified. It has been identified that the chip formation process has a discrete nature, associated with the periodic shearing process of the chip during machining of Ti6Al4V. Apart from the primary serrated teeth, a typical instability of periodic nature, in the form of secondary saw/serrated teeth, which appear at the free edge of the chip, has been identified. Mechanism of formation of these teeth has been studied and the frequency of their formation has been determined. The different modes of the vibrating components have been extracted by modal analysis and the vibration responses during cutting conditions have also been recorded using an online monitoring data acquisition system. The most vibrating components during computer aided milling machine operation have been identified. It has been found that chatter appears in the system as a resonance during cutting when the chip serration frequency is equal or any integer multiple of the prominent natural frequency of the system components like spindle, tool holder. 2008-12 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/17342/1/ICOM_08_patwari_785.pdf application/pdf en http://irep.iium.edu.my/17342/4/cover_page.pdf application/pdf en http://irep.iium.edu.my/17342/5/content_page.pdf Patwari, Muhammed Anayet Ullah and Amin, A. K. M. Nurul and Faris, Waleed Fekry and Alam, S. (2008) Investigations of the causes of chatter in computer aided manufacturing process during end milling operation. In: Third International Conference on Mechatronics (ICOM) 2008, 18 - 20 December 2008, Kuala Lumpur, Malaysia. http:\\icom2008.org
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
English
English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Patwari, Muhammed Anayet Ullah
Amin, A. K. M. Nurul
Faris, Waleed Fekry
Alam, S.
Investigations of the causes of chatter in computer aided manufacturing process during end milling operation
description Chatter is an unwanted but sometimes unavoidable phenomenon in computer aided machining. The term defines the self-excited violent relative dynamic motion between the cutting tool and workpiece. Experimental investigations have been conducted on the chips and common types of discreteness in the form of serrated saw teeth have been identified. It has been identified that the chip formation process has a discrete nature, associated with the periodic shearing process of the chip during machining of Ti6Al4V. Apart from the primary serrated teeth, a typical instability of periodic nature, in the form of secondary saw/serrated teeth, which appear at the free edge of the chip, has been identified. Mechanism of formation of these teeth has been studied and the frequency of their formation has been determined. The different modes of the vibrating components have been extracted by modal analysis and the vibration responses during cutting conditions have also been recorded using an online monitoring data acquisition system. The most vibrating components during computer aided milling machine operation have been identified. It has been found that chatter appears in the system as a resonance during cutting when the chip serration frequency is equal or any integer multiple of the prominent natural frequency of the system components like spindle, tool holder.
format Conference or Workshop Item
author Patwari, Muhammed Anayet Ullah
Amin, A. K. M. Nurul
Faris, Waleed Fekry
Alam, S.
author_facet Patwari, Muhammed Anayet Ullah
Amin, A. K. M. Nurul
Faris, Waleed Fekry
Alam, S.
author_sort Patwari, Muhammed Anayet Ullah
title Investigations of the causes of chatter in computer aided manufacturing process during end milling operation
title_short Investigations of the causes of chatter in computer aided manufacturing process during end milling operation
title_full Investigations of the causes of chatter in computer aided manufacturing process during end milling operation
title_fullStr Investigations of the causes of chatter in computer aided manufacturing process during end milling operation
title_full_unstemmed Investigations of the causes of chatter in computer aided manufacturing process during end milling operation
title_sort investigations of the causes of chatter in computer aided manufacturing process during end milling operation
publishDate 2008
url http://irep.iium.edu.my/17342/
http://irep.iium.edu.my/17342/
http://irep.iium.edu.my/17342/1/ICOM_08_patwari_785.pdf
http://irep.iium.edu.my/17342/4/cover_page.pdf
http://irep.iium.edu.my/17342/5/content_page.pdf
first_indexed 2023-09-18T20:26:11Z
last_indexed 2023-09-18T20:26:11Z
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