Prediction of tangential cutting force in end milling of medium carbon steel by coupling design of experiment and response surface methodology

The present paper discusses the development of the first and second order models for predicting the tangential cutting force produced in end-milling operation of medium carbon steel. The mathematical model for the cutting force prediction has been developed, in terms of cutting parameters cutting sp...

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Main Authors:	Patwari, Muhammed Anayet Ullah, Amin, A. K. M. Nurul, Faris, Waleed Fekry
Format:	Article
Language:	English
Published:	The Institution of Engineers (IEB), Bangladesh 2009
Subjects:	TS Manufactures
Online Access:	http://irep.iium.edu.my/16959/ http://irep.iium.edu.my/16959/ http://irep.iium.edu.my/16959/1/IEB_paper_published%5B1%5D.pdf

id	iium-16959
recordtype	eprints
spelling	iium-169592012-01-31T05:08:20Z http://irep.iium.edu.my/16959/ Prediction of tangential cutting force in end milling of medium carbon steel by coupling design of experiment and response surface methodology Patwari, Muhammed Anayet Ullah Amin, A. K. M. Nurul Faris, Waleed Fekry TS Manufactures The present paper discusses the development of the first and second order models for predicting the tangential cutting force produced in end-milling operation of medium carbon steel. The mathematical model for the cutting force prediction has been developed, in terms of cutting parameters cutting speed, feed rate, and axial depth of cut using design of experiments and the response surface methodology (RSM). All the individual cutting parameters affect on cutting forces as well as their interaction are also investigated in this study. The second order equation shows, based on the variance analysis, that the most influential input parameter was the feed rate followed by axial depth of cut and, finally, by the cutting speed. Central composite design was employed in developing the cutting force models in relation to primary cutting parameters. The experimental results indicate that the proposed mathematical models suggested could adequately describe the performance indicators within the limits of the factors that are being investigated. The adequacy of the predictive model was verified using ANOVA at 95% confidence level. This paper presents an approach to predict cutting force model in end milling of medium carbon steel using coated TiN insert under dry conditions and full immersion cutting. The Institution of Engineers (IEB), Bangladesh 2009-12 Article PeerReviewed application/pdf en http://irep.iium.edu.my/16959/1/IEB_paper_published%5B1%5D.pdf Patwari, Muhammed Anayet Ullah and Amin, A. K. M. Nurul and Faris, Waleed Fekry (2009) Prediction of tangential cutting force in end milling of medium carbon steel by coupling design of experiment and response surface methodology. Journal of Mechanical Engineering, 40 (2). pp. 95-103. ISSN 0379-4318 http://www.banglajol.info/index.php/JME/issue/view/326/showToc
repository_type	Digital Repository
institution_category	Local University
institution	International Islamic University Malaysia
building	IIUM Repository
collection	Online Access
language	English
topic	TS Manufactures
spellingShingle	TS Manufactures Patwari, Muhammed Anayet Ullah Amin, A. K. M. Nurul Faris, Waleed Fekry Prediction of tangential cutting force in end milling of medium carbon steel by coupling design of experiment and response surface methodology
description	The present paper discusses the development of the first and second order models for predicting the tangential cutting force produced in end-milling operation of medium carbon steel. The mathematical model for the cutting force prediction has been developed, in terms of cutting parameters cutting speed, feed rate, and axial depth of cut using design of experiments and the response surface methodology (RSM). All the individual cutting parameters affect on cutting forces as well as their interaction are also investigated in this study. The second order equation shows, based on the variance analysis, that the most influential input parameter was the feed rate followed by axial depth of cut and, finally, by the cutting speed. Central composite design was employed in developing the cutting force models in relation to primary cutting parameters. The experimental results indicate that the proposed mathematical models suggested could adequately describe the performance indicators within the limits of the factors that are being investigated. The adequacy of the predictive model was verified using ANOVA at 95% confidence level. This paper presents an approach to predict cutting force model in end milling of medium carbon steel using coated TiN insert under dry conditions and full immersion cutting.
format	Article
author	Patwari, Muhammed Anayet Ullah Amin, A. K. M. Nurul Faris, Waleed Fekry
author_facet	Patwari, Muhammed Anayet Ullah Amin, A. K. M. Nurul Faris, Waleed Fekry
author_sort	Patwari, Muhammed Anayet Ullah
title	Prediction of tangential cutting force in end milling of medium carbon steel by coupling design of experiment and response surface methodology
title_short	Prediction of tangential cutting force in end milling of medium carbon steel by coupling design of experiment and response surface methodology
title_full	Prediction of tangential cutting force in end milling of medium carbon steel by coupling design of experiment and response surface methodology
title_fullStr	Prediction of tangential cutting force in end milling of medium carbon steel by coupling design of experiment and response surface methodology
title_full_unstemmed	Prediction of tangential cutting force in end milling of medium carbon steel by coupling design of experiment and response surface methodology
title_sort	prediction of tangential cutting force in end milling of medium carbon steel by coupling design of experiment and response surface methodology
publisher	The Institution of Engineers (IEB), Bangladesh
publishDate	2009
url	http://irep.iium.edu.my/16959/ http://irep.iium.edu.my/16959/ http://irep.iium.edu.my/16959/1/IEB_paper_published%5B1%5D.pdf
first_indexed	2023-09-18T20:25:45Z
last_indexed	2023-09-18T20:25:45Z
_version_	1777408404557398016

Prediction of tangential cutting force in end milling of medium carbon steel by coupling design of experiment and response surface methodology

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